Patents by Inventor Tsuyoshi Ogami

Tsuyoshi Ogami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11007578
    Abstract: A surface-coated cutting tool comprises a hard coating layer that includes a TiAlN layer and is provided on a surface of a cutting tool body. In case the composition of the TiAlN layer is expressed by a formula: (TixAl1-x)N, 0.10?x?0.35 (here, x is in atomic ratio) is satisfied. In the TiAlN layer, a high Ti band-like region is present in a direction at 30 degrees or less with respect to a line normal to the surface of the cutting tool body. An average composition X of the Ti component in the high Ti band-like region satisfies (x+0.01)?X?(x+0.05), an average width W of the high Ti band-like region is 30 to 500 nm, and an average area ratio St of the high Ti band-like region is 3 to 50 area %.
    Type: Grant
    Filed: September 11, 2017
    Date of Patent: May 18, 2021
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun Sato, Tsuyoshi Ogami, Kenji Yamaguchi
  • Patent number: 10751804
    Abstract: At least a (Al1-a-b-cCraSibCuc)N (where 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05) layer is provided on a surface of a tool body, a Cr concentration or a Cu concentration periodically changes in a layer thickness direction, a concentration Crmax in a highest content point of Cr is in a range of a<Crmax?1.3a, a concentration Crmin in a lowest content point of Cr is in a range of 0.50a?Crmin<a, and optionally in a case where a Cu composition at one point z along the layer thickness direction is represented by cz and a Cr composition at the point z is represented by az, (cz/az)/(c/a) is 0.7 to 1.5 over the layer thickness direction entirely.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: August 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun Sato, Tsuyoshi Ogami, Koichi Tanaka, Tatsuo Hashimoto, Natsuki Ichimiya
  • Patent number: 10751806
    Abstract: Provided is a surface-coated cutting tool including: a cutting tool body and a hard coating layer on a surface of the cutting tool body, wherein the hard coating layer includes a complex nitride layer of Al, Cr, Si, and Cu, the complex nitride layer of Al, Cr, Si, and Cu includes a main phase, and CrSi-rich particles and Al-rich particles that are dispersed in the main phase, the main phase satisfies 0.15???0.40, 0.05???0.20, 0.005???0.05, and 0.45?x?0.60, the CrSi-rich particles satisfy 0.20???0.55, 0.20???0.55, 0???0.10, and 0.02?x?0.35, the Al-rich particles satisfy 0.10???0.25, 0.05???0.25, 0???0.10, and 0.02?x?0.35 in a composition formula: (Al1-?-?-?Cr?Si?Cu?)1-xNx), and an occupancy area ratio of the CrSi-rich particles having a major axis of 100 nm or more is 0.20 to 2.0 area %; and an occupancy area ratio of the Al-rich particles having a major axis of 100 nm or more is 0.50 to 3.0 area %.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: August 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
  • Patent number: 10618113
    Abstract: A surface-coated cutting tool includes a tool body and a hard coating layer including a lower layer and an upper layer. The lower layer is made of a complex nitride layer of Al, Ti, and Si with the thickness of 0.3 to 3.0 ?m. It satisfies 0.3???0.5 and 0.01???0.10 (atomic ratio) being expressed by (Al1-?-?Ti?Si?)N. The upper layer is made of a complex nitride layer of Al, Cr, Si, and Cu with the thickness of 0.5 to 5.0 ?m. It satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (atomic ratio) being expressed by (Al1-a-b-cCraSibCuc)N. The upper layer is made of crystals having a hexagonal structure, and a half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° is 1.0° to 3.5°.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: April 14, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
  • Patent number: 10618114
    Abstract: A surface-coated cutting tool includes: a tool body made of any one of tungsten carbide-based cemented carbide, TiCN-based cermet, a cubic boron nitride sintered material, and high-speed tool steel; and a hard coating layer provided on a surface of the tool body. The hard coating layer includes at least a complex nitride layer of Al, Cr, Si, and Cu with an average layer thickness of 0.5 to 8.0 ?m. The complex nitride layer of (Al1-a-b-cCraSibCuc)N satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (here, each of a, b, and c is in atomic ratio). The complex nitride layer has a hexagonal crystal structure. A half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° by performing X-ray diffraction on the complex nitride layer is 1.0° to 3.5°.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: April 14, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
  • Patent number: 10569339
    Abstract: In a surface-coated cutting tool, a hard coating includes one or more layers. At least one layer thereof is a hard coating layer composed of a complex nitride or carbonitride layer of Al, Cr, and Si and satisfying (Al1-x-yCrxSiy)(CzN1-z) where x, y and z are atomic ratios and satisfy 0.1?x?0.4, 0.01?y?0.2, and 0?z?0.3, respectively. The hard coating layer contains particles including: less than 10 atomic % of non-metal components selected from C and N; and metal components selected from Cr, Al and Si. In the cross-section perpendicular to the tool body surface, the number ratio of oblate particles with an Al content of 50 atomic % or less, a long diameter of less than 0.5 ?m, and an aspect ratio of 2.0 or more is 90% or more with respect to the total number of the particles.
    Type: Grant
    Filed: January 22, 2016
    Date of Patent: February 25, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuaki Senbokuya, Masakuni Takahashi, Tsuyoshi Ogami, Tatsuo Hashimoto
  • Publication number: 20190232381
    Abstract: A surface-coated cutting tool comprises a hard coating layer that includes a TiAlN layer and is provided on a surface of a cutting tool body. In case the composition of the TiAlN layer is expressed by a formula: (TixAl1-x)N, 0.10?x?0.35 (here, x is in atomic ratio) is satisfied. In the TiAlN layer, a high Ti band-like region is present in a direction at 30 degrees or less with respect to a line normal to the surface of the cutting tool body. An average composition X of the Ti component in the high Ti band-like region satisfies (x+0.01)?X?(x+0.05), an average width W of the high Ti band-like region is 30 to 500 nm, and an average area ratio St of the high Ti band-like region is 3 to 50 area %.
    Type: Application
    Filed: September 11, 2017
    Publication date: August 1, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun SATO, Tsuyoshi OGAMI, Kenji YAMAGUCHI
  • Publication number: 20190070668
    Abstract: At least a (Al1-a-b-cCraSibCuc)N (where 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05) layer is provided on a surface of a tool body, a Cr concentration or a Cu concentration periodically changes in a layer thickness direction, a concentration Crmax in a highest content point of Cr is in a range of a<Crmax?1.3a, a concentration Crmin in a lowest content point of Cr is in a range of 0.50a?Crmin<a, and optionally in a case where a Cu composition at one point z along the layer thickness direction is represented by cz and a Cr composition at the point z is represented by az, (cz/az)/(c/a) is 0.7 to 1.5 over the layer thickness direction entirely.
    Type: Application
    Filed: February 28, 2017
    Publication date: March 7, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shun SATO, Tsuyoshi OGAMI, Koichi TANAKA, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
  • Publication number: 20190039147
    Abstract: Provided is a surface-coated cutting tool including: a cutting tool body and a hard coating layer on a surface of the cutting tool body, wherein the hard coating layer includes a complex nitride layer of Al, Cr, Si, and Cu, the complex nitride layer of Al, Cr, Si, and Cu includes a main phase, and CrSi-rich particles and Al-rich particles that are dispersed in the main phase, the main phase satisfies 0.15???0.40, 0.05???0.20, 0.005???0.05, and 0.45?x?0.60, the CrSi-rich particles satisfy 0.20???0.55, 0.20???0.55, 0???0.10, and 0.02?x?0.35, the Al-rich particles satisfy 0.10???0.25, 0.05???0.25, 0???0.10, and 0.02?x?0.35 in a composition formula: (Al1-?-?-?Cr?Si?Cu?)1-xNx), and an occupancy area ratio of the CrSi-rich particles having a major axis of 100 nm or more is 0.20 to 2.0 area %; and an occupancy area ratio of the Al-rich particles having a major axis of 100 nm or more is 0.50 to 3.0 area %.
    Type: Application
    Filed: March 10, 2017
    Publication date: February 7, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi OGAMI, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
  • Publication number: 20180326501
    Abstract: A surface-coated cutting tool includes a tool body and a hard coating layer including a lower layer and an upper layer. The lower layer is made of a complex nitride layer of Al, Ti, and Si with the thickness of 0.3 to 3.0 ?m. It satisfies 0.3???0.5 and 0.01???0.10 (atomic ratio) being expressed by (Al1-?-?Ti?Si?)N. The upper layer is made of a complex nitride layer of Al, Cr, Si, and Cu with the thickness of 0.5 to 5.0 ?m. It satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (atomic ratio) being expressed by (Al1-a-b-cCraSibCuc)N. The upper layer is made of crystals having a hexagonal structure, and a half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° is 1.0° to 3.5°.
    Type: Application
    Filed: October 27, 2016
    Publication date: November 15, 2018
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi OGAMI, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
  • Publication number: 20180311743
    Abstract: A surface-coated cutting tool includes: a tool body made of any one of tungsten carbide-based cemented carbide, TiCN-based cermet, a cubic boron nitride sintered material, and high-speed tool steel; and a hard coating layer provided on a surface of the tool body. The hard coating layer includes at least a complex nitride layer of Al, Cr, Si, and Cu with an average layer thickness of 0.5 to 8.0 ?m. The complex nitride layer of (Al1-a-b-cCraSibCuc)N satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (here, each of a, b, and c is in atomic ratio). The complex nitride layer has a hexagonal crystal structure. A half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° by performing X-ray diffraction on the complex nitride layer is 1.0° to 3.5°.
    Type: Application
    Filed: October 27, 2016
    Publication date: November 1, 2018
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi OGAMI, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
  • Patent number: 9903014
    Abstract: A surface-coated cutting tool of the present invention includes: a hard coating layer which is vapor-deposited on a surface of a tool body made of tungsten carbide-based cemented carbide and has an average thickness of 2 mm to 10 mm, in which (a) the hard coating layer comprises a layer made of complex nitride of Al, Cr, and B in which a ratio (atomic ratio) of the amount of Cr is 0.2 to 0.45 and a ratio (atomic ratio) of the amount of B is 0.01 to 0.1 to the total amount of Al, Cr, and B, and (b) in an area within 100 mm from an edge tip on a flank face of the surface-coated cutting tool, the hard coating layer has a granular crystal grain structure and the average grain size of granular crystal grains is 0.1 mm to 0.4 mm on the surface of the hard coating layer.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: February 27, 2018
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto
  • Publication number: 20180021858
    Abstract: In a surface-coated cutting tool, a hard coating includes one or more layers. At least one layer thereof is a hard coating layer composed of a complex nitride or carbonitride layer of Al, Cr, and Si and satisfying (Al1-x-yCrxSiy)(CzN1-z) where x, y and z are atomic ratios and satisfy 0.1?x?0.4, 0.01?y?0.2, and 0?z?0.3, respectively. The hard coating layer contains particles including: less than 10 atomic % of non-metal components selected from C and N; and metal components selected from Cr, Al and Si. In the cross-section perpendicular to the tool body surface, the number ratio of oblate particles with an Al content of 50 atomic % or less, a long diameter of less than 0.5 ?m, and an aspect ratio of 2.0 or more is 90% or more with respect to the total number of the particles.
    Type: Application
    Filed: January 22, 2016
    Publication date: January 25, 2018
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kazuaki SENBOKUYA, Masakuni TAKAHASHI, Tsuyoshi OGAMI, Tatsuo HASHIMOTO
  • Publication number: 20160040283
    Abstract: A surface-coated cutting tool of the present invention includes: a hard coating layer which is vapor-deposited on a surface of a tool body made of tungsten carbide-based cemented carbide and has an average thickness of 2 mm to 10 mm, in which (a) the hard coating layer comprises a layer made of complex nitride of Al, Cr, and B in which a ratio (atomic ratio) of the amount of Cr is 0.2 to 0.45 and a ratio (atomic ratio) of the amount of B is 0.01 to 0.1 to the total amount of Al, Cr, and B, and (b) in an area within 100 mm from an edge tip on a flank face of the surface-coated cutting tool, the hard coating layer has a granular crystal grain structure and the average grain size of granular crystal grains is 0.1 mm to 0.4 mm on the surface of the hard coating layer.
    Type: Application
    Filed: March 18, 2014
    Publication date: February 11, 2016
    Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto
  • Patent number: 7799438
    Abstract: A surface-coated cutting tool comprising a cutting tool body, and a hard coating layer formed on a surface of the cutting tool body. The hard coating layer comprises an upper layer comprising chromium boride and a lower layer comprising a composite nitride containing Ti and Al. The composite nitride preferably satisfies a composition formula: (Ti1-XAlX)N, where X is in a range from 0.40 to 0.75 by atomic ratio.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: September 21, 2010
    Assignee: Mitsubishi Materials Corporation
    Inventors: Tsuyoshi Ogami, Yusuke Tanaka
  • Publication number: 20070259202
    Abstract: A surface-coated cutting tool comprising a cutting tool body, and a hard coating layer formed on a surface of the cutting tool body. The hard coating layer comprises an upper layer comprising chromium boride and a lower layer comprising a composite nitride containing Ti and Al. The composite nitride preferably satisfies a composition formula: (Ti1-XAlX)N, where X is in a range from 0.40 to 0.75 by atomic ratio.
    Type: Application
    Filed: December 28, 2004
    Publication date: November 8, 2007
    Applicants: Mitsubishi Materials Corporation, Mitsubishi Materials Kobe Tools Corporation
    Inventors: Tsuyoshi Ogami, Yusuke Tanaka