Patents by Inventor Tsuyoshi Ogami
Tsuyoshi Ogami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11007578Abstract: A surface-coated cutting tool comprises a hard coating layer that includes a TiAlN layer and is provided on a surface of a cutting tool body. In case the composition of the TiAlN layer is expressed by a formula: (TixAl1-x)N, 0.10?x?0.35 (here, x is in atomic ratio) is satisfied. In the TiAlN layer, a high Ti band-like region is present in a direction at 30 degrees or less with respect to a line normal to the surface of the cutting tool body. An average composition X of the Ti component in the high Ti band-like region satisfies (x+0.01)?X?(x+0.05), an average width W of the high Ti band-like region is 30 to 500 nm, and an average area ratio St of the high Ti band-like region is 3 to 50 area %.Type: GrantFiled: September 11, 2017Date of Patent: May 18, 2021Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Shun Sato, Tsuyoshi Ogami, Kenji Yamaguchi
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Patent number: 10751804Abstract: At least a (Al1-a-b-cCraSibCuc)N (where 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05) layer is provided on a surface of a tool body, a Cr concentration or a Cu concentration periodically changes in a layer thickness direction, a concentration Crmax in a highest content point of Cr is in a range of a<Crmax?1.3a, a concentration Crmin in a lowest content point of Cr is in a range of 0.50a?Crmin<a, and optionally in a case where a Cu composition at one point z along the layer thickness direction is represented by cz and a Cr composition at the point z is represented by az, (cz/az)/(c/a) is 0.7 to 1.5 over the layer thickness direction entirely.Type: GrantFiled: February 28, 2017Date of Patent: August 25, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Shun Sato, Tsuyoshi Ogami, Koichi Tanaka, Tatsuo Hashimoto, Natsuki Ichimiya
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Patent number: 10751806Abstract: Provided is a surface-coated cutting tool including: a cutting tool body and a hard coating layer on a surface of the cutting tool body, wherein the hard coating layer includes a complex nitride layer of Al, Cr, Si, and Cu, the complex nitride layer of Al, Cr, Si, and Cu includes a main phase, and CrSi-rich particles and Al-rich particles that are dispersed in the main phase, the main phase satisfies 0.15???0.40, 0.05???0.20, 0.005???0.05, and 0.45?x?0.60, the CrSi-rich particles satisfy 0.20???0.55, 0.20???0.55, 0???0.10, and 0.02?x?0.35, the Al-rich particles satisfy 0.10???0.25, 0.05???0.25, 0???0.10, and 0.02?x?0.35 in a composition formula: (Al1-?-?-?Cr?Si?Cu?)1-xNx), and an occupancy area ratio of the CrSi-rich particles having a major axis of 100 nm or more is 0.20 to 2.0 area %; and an occupancy area ratio of the Al-rich particles having a major axis of 100 nm or more is 0.50 to 3.0 area %.Type: GrantFiled: March 10, 2017Date of Patent: August 25, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
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Patent number: 10618113Abstract: A surface-coated cutting tool includes a tool body and a hard coating layer including a lower layer and an upper layer. The lower layer is made of a complex nitride layer of Al, Ti, and Si with the thickness of 0.3 to 3.0 ?m. It satisfies 0.3???0.5 and 0.01???0.10 (atomic ratio) being expressed by (Al1-?-?Ti?Si?)N. The upper layer is made of a complex nitride layer of Al, Cr, Si, and Cu with the thickness of 0.5 to 5.0 ?m. It satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (atomic ratio) being expressed by (Al1-a-b-cCraSibCuc)N. The upper layer is made of crystals having a hexagonal structure, and a half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° is 1.0° to 3.5°.Type: GrantFiled: October 27, 2016Date of Patent: April 14, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
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Patent number: 10618114Abstract: A surface-coated cutting tool includes: a tool body made of any one of tungsten carbide-based cemented carbide, TiCN-based cermet, a cubic boron nitride sintered material, and high-speed tool steel; and a hard coating layer provided on a surface of the tool body. The hard coating layer includes at least a complex nitride layer of Al, Cr, Si, and Cu with an average layer thickness of 0.5 to 8.0 ?m. The complex nitride layer of (Al1-a-b-cCraSibCuc)N satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (here, each of a, b, and c is in atomic ratio). The complex nitride layer has a hexagonal crystal structure. A half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° by performing X-ray diffraction on the complex nitride layer is 1.0° to 3.5°.Type: GrantFiled: October 27, 2016Date of Patent: April 14, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi Ogami, Tatsuo Hashimoto, Natsuki Ichimiya
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Patent number: 10569339Abstract: In a surface-coated cutting tool, a hard coating includes one or more layers. At least one layer thereof is a hard coating layer composed of a complex nitride or carbonitride layer of Al, Cr, and Si and satisfying (Al1-x-yCrxSiy)(CzN1-z) where x, y and z are atomic ratios and satisfy 0.1?x?0.4, 0.01?y?0.2, and 0?z?0.3, respectively. The hard coating layer contains particles including: less than 10 atomic % of non-metal components selected from C and N; and metal components selected from Cr, Al and Si. In the cross-section perpendicular to the tool body surface, the number ratio of oblate particles with an Al content of 50 atomic % or less, a long diameter of less than 0.5 ?m, and an aspect ratio of 2.0 or more is 90% or more with respect to the total number of the particles.Type: GrantFiled: January 22, 2016Date of Patent: February 25, 2020Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Kazuaki Senbokuya, Masakuni Takahashi, Tsuyoshi Ogami, Tatsuo Hashimoto
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Publication number: 20190232381Abstract: A surface-coated cutting tool comprises a hard coating layer that includes a TiAlN layer and is provided on a surface of a cutting tool body. In case the composition of the TiAlN layer is expressed by a formula: (TixAl1-x)N, 0.10?x?0.35 (here, x is in atomic ratio) is satisfied. In the TiAlN layer, a high Ti band-like region is present in a direction at 30 degrees or less with respect to a line normal to the surface of the cutting tool body. An average composition X of the Ti component in the high Ti band-like region satisfies (x+0.01)?X?(x+0.05), an average width W of the high Ti band-like region is 30 to 500 nm, and an average area ratio St of the high Ti band-like region is 3 to 50 area %.Type: ApplicationFiled: September 11, 2017Publication date: August 1, 2019Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Shun SATO, Tsuyoshi OGAMI, Kenji YAMAGUCHI
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Publication number: 20190070668Abstract: At least a (Al1-a-b-cCraSibCuc)N (where 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05) layer is provided on a surface of a tool body, a Cr concentration or a Cu concentration periodically changes in a layer thickness direction, a concentration Crmax in a highest content point of Cr is in a range of a<Crmax?1.3a, a concentration Crmin in a lowest content point of Cr is in a range of 0.50a?Crmin<a, and optionally in a case where a Cu composition at one point z along the layer thickness direction is represented by cz and a Cr composition at the point z is represented by az, (cz/az)/(c/a) is 0.7 to 1.5 over the layer thickness direction entirely.Type: ApplicationFiled: February 28, 2017Publication date: March 7, 2019Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Shun SATO, Tsuyoshi OGAMI, Koichi TANAKA, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
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Publication number: 20190039147Abstract: Provided is a surface-coated cutting tool including: a cutting tool body and a hard coating layer on a surface of the cutting tool body, wherein the hard coating layer includes a complex nitride layer of Al, Cr, Si, and Cu, the complex nitride layer of Al, Cr, Si, and Cu includes a main phase, and CrSi-rich particles and Al-rich particles that are dispersed in the main phase, the main phase satisfies 0.15???0.40, 0.05???0.20, 0.005???0.05, and 0.45?x?0.60, the CrSi-rich particles satisfy 0.20???0.55, 0.20???0.55, 0???0.10, and 0.02?x?0.35, the Al-rich particles satisfy 0.10???0.25, 0.05???0.25, 0???0.10, and 0.02?x?0.35 in a composition formula: (Al1-?-?-?Cr?Si?Cu?)1-xNx), and an occupancy area ratio of the CrSi-rich particles having a major axis of 100 nm or more is 0.20 to 2.0 area %; and an occupancy area ratio of the Al-rich particles having a major axis of 100 nm or more is 0.50 to 3.0 area %.Type: ApplicationFiled: March 10, 2017Publication date: February 7, 2019Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi OGAMI, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
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Publication number: 20180326501Abstract: A surface-coated cutting tool includes a tool body and a hard coating layer including a lower layer and an upper layer. The lower layer is made of a complex nitride layer of Al, Ti, and Si with the thickness of 0.3 to 3.0 ?m. It satisfies 0.3???0.5 and 0.01???0.10 (atomic ratio) being expressed by (Al1-?-?Ti?Si?)N. The upper layer is made of a complex nitride layer of Al, Cr, Si, and Cu with the thickness of 0.5 to 5.0 ?m. It satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (atomic ratio) being expressed by (Al1-a-b-cCraSibCuc)N. The upper layer is made of crystals having a hexagonal structure, and a half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° is 1.0° to 3.5°.Type: ApplicationFiled: October 27, 2016Publication date: November 15, 2018Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi OGAMI, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
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Publication number: 20180311743Abstract: A surface-coated cutting tool includes: a tool body made of any one of tungsten carbide-based cemented carbide, TiCN-based cermet, a cubic boron nitride sintered material, and high-speed tool steel; and a hard coating layer provided on a surface of the tool body. The hard coating layer includes at least a complex nitride layer of Al, Cr, Si, and Cu with an average layer thickness of 0.5 to 8.0 ?m. The complex nitride layer of (Al1-a-b-cCraSibCuc)N satisfies 0.15?a?0.40, 0.05?b?0.20, and 0.005?c?0.05 (here, each of a, b, and c is in atomic ratio). The complex nitride layer has a hexagonal crystal structure. A half width of a diffraction peak of a (110) plane present in a range of 2?=55° to 65° by performing X-ray diffraction on the complex nitride layer is 1.0° to 3.5°.Type: ApplicationFiled: October 27, 2016Publication date: November 1, 2018Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi OGAMI, Tatsuo HASHIMOTO, Natsuki ICHIMIYA
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Patent number: 9903014Abstract: A surface-coated cutting tool of the present invention includes: a hard coating layer which is vapor-deposited on a surface of a tool body made of tungsten carbide-based cemented carbide and has an average thickness of 2 mm to 10 mm, in which (a) the hard coating layer comprises a layer made of complex nitride of Al, Cr, and B in which a ratio (atomic ratio) of the amount of Cr is 0.2 to 0.45 and a ratio (atomic ratio) of the amount of B is 0.01 to 0.1 to the total amount of Al, Cr, and B, and (b) in an area within 100 mm from an edge tip on a flank face of the surface-coated cutting tool, the hard coating layer has a granular crystal grain structure and the average grain size of granular crystal grains is 0.1 mm to 0.4 mm on the surface of the hard coating layer.Type: GrantFiled: March 18, 2014Date of Patent: February 27, 2018Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Tsuyoshi Ogami, Tatsuo Hashimoto
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Publication number: 20180021858Abstract: In a surface-coated cutting tool, a hard coating includes one or more layers. At least one layer thereof is a hard coating layer composed of a complex nitride or carbonitride layer of Al, Cr, and Si and satisfying (Al1-x-yCrxSiy)(CzN1-z) where x, y and z are atomic ratios and satisfy 0.1?x?0.4, 0.01?y?0.2, and 0?z?0.3, respectively. The hard coating layer contains particles including: less than 10 atomic % of non-metal components selected from C and N; and metal components selected from Cr, Al and Si. In the cross-section perpendicular to the tool body surface, the number ratio of oblate particles with an Al content of 50 atomic % or less, a long diameter of less than 0.5 ?m, and an aspect ratio of 2.0 or more is 90% or more with respect to the total number of the particles.Type: ApplicationFiled: January 22, 2016Publication date: January 25, 2018Applicant: MITSUBISHI MATERIALS CORPORATIONInventors: Kazuaki SENBOKUYA, Masakuni TAKAHASHI, Tsuyoshi OGAMI, Tatsuo HASHIMOTO
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Publication number: 20160040283Abstract: A surface-coated cutting tool of the present invention includes: a hard coating layer which is vapor-deposited on a surface of a tool body made of tungsten carbide-based cemented carbide and has an average thickness of 2 mm to 10 mm, in which (a) the hard coating layer comprises a layer made of complex nitride of Al, Cr, and B in which a ratio (atomic ratio) of the amount of Cr is 0.2 to 0.45 and a ratio (atomic ratio) of the amount of B is 0.01 to 0.1 to the total amount of Al, Cr, and B, and (b) in an area within 100 mm from an edge tip on a flank face of the surface-coated cutting tool, the hard coating layer has a granular crystal grain structure and the average grain size of granular crystal grains is 0.1 mm to 0.4 mm on the surface of the hard coating layer.Type: ApplicationFiled: March 18, 2014Publication date: February 11, 2016Inventors: Tsuyoshi Ogami, Tatsuo Hashimoto
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Patent number: 7799438Abstract: A surface-coated cutting tool comprising a cutting tool body, and a hard coating layer formed on a surface of the cutting tool body. The hard coating layer comprises an upper layer comprising chromium boride and a lower layer comprising a composite nitride containing Ti and Al. The composite nitride preferably satisfies a composition formula: (Ti1-XAlX)N, where X is in a range from 0.40 to 0.75 by atomic ratio.Type: GrantFiled: December 28, 2004Date of Patent: September 21, 2010Assignee: Mitsubishi Materials CorporationInventors: Tsuyoshi Ogami, Yusuke Tanaka
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Publication number: 20070259202Abstract: A surface-coated cutting tool comprising a cutting tool body, and a hard coating layer formed on a surface of the cutting tool body. The hard coating layer comprises an upper layer comprising chromium boride and a lower layer comprising a composite nitride containing Ti and Al. The composite nitride preferably satisfies a composition formula: (Ti1-XAlX)N, where X is in a range from 0.40 to 0.75 by atomic ratio.Type: ApplicationFiled: December 28, 2004Publication date: November 8, 2007Applicants: Mitsubishi Materials Corporation, Mitsubishi Materials Kobe Tools CorporationInventors: Tsuyoshi Ogami, Yusuke Tanaka