Patents by Inventor Tsuyoshi Yamana

Tsuyoshi Yamana has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6927966
    Abstract: A laminated ceramic electronic component, for example, monolithic ceramic capacitor, in which the delamination does not occur during baking and having superior thermal shock and moisture load resistance characteristics is provided. A conductive paste, used with advantage to form an internal electrode of the laminated ceramic electronic component, and a laminated ceramic electronic component using the conductive paste is provided. The conductive paste is composed of a conductive powder which is primarily Ni, an organic vehicle, a compound A containing at least one of Mg and Ca and which is an organic acid metal salt, oxide powder, metal organic complex salt and/or an alkoxide, and a compound B, having a hydrolyzable reactive group containing at least one of Ti and Zr, which adheres to the surface of the conductive powder.
    Type: Grant
    Filed: January 27, 2003
    Date of Patent: August 9, 2005
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana
  • Patent number: 6849145
    Abstract: A ceramic green sheet having good surface roughness and few pinhole defects even when producing a thin ceramic green sheet is stably produced, to permit efficiently and securely manufacturing a multilayer ceramic electronic part in which deterioration of its life due to unevenness of interfaces between internal electrodes and ceramic layers and the occurrence of structural defects, such as delamination, bending of an electrode portion, etc, in a multilayer thin film to be suppressed. A dry sheet obtained by forming ceramic slurry to a sheet on a carrier film is smoothed by pressing using a plate press, a hydrostatic press or a calender roll under predetermined temperature and pressure conditions to improve the surface smoothness of the ceramic green sheet independently of the particle diameter of the ceramic and its dispersibility. An electrode paste is coated in a predetermine pattern on the thus-produced ceramic green sheet to form a sheet provided with an electrode.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: February 1, 2005
    Assignee: Murata Manufacturing Co. Ltd
    Inventors: Tsuyoshi Yamana, Takaharu Miyazaki
  • Patent number: 6692598
    Abstract: A ceramic green sheet having good surface roughness and few pinhole defects even when producing a thin ceramic green sheet is stably produced, to permit efficiently and securely manufacturing a multilayer ceramic electronic part in which deterioration of its life due to unevenness of interfaces between internal electrodes and ceramic layers and the occurrence of structural defects, such as delamination, bending of an electrode portion, etc., in a multilayer thin film to be suppressed. A dry sheet obtained by forming ceramic slurry to a sheet on a carrier film is smoothed by pressing using a plate press, a hydrostatic press or a calender roll under predetermined temperature and pressure conditions to improve the surface smoothness of the ceramic green sheet independently of the particle diameter of the ceramic and its dispersibility. An electrode paste is coated in a predetermine pattern on the thus-produced ceramic green sheet to form a sheet provided with an electrode.
    Type: Grant
    Filed: October 17, 2000
    Date of Patent: February 17, 2004
    Assignee: Murata Manufacturing Co. Ltd
    Inventors: Tsuyoshi Yamana, Takaharu Miyazaki
  • Publication number: 20040009333
    Abstract: A laminated ceramic electronic component, for example, monolithic ceramic capacitor, in which the delamination does not occur during baking and having superior thermal shock and moisture load resistance characteristics is provided. A conductive paste, used with advantage to form an internal electrode of the laminated ceramic electronic component, and a laminated ceramic electronic component using the conductive paste is provided. The conductive paste is composed of a conductive powder which is primarily Ni, an organic vehicle, a compound A containing at least one of Mg and Ca and which is an organic acid metal salt, oxide powder, metal organic complex salt and/or an alkoxide, and a compound B, having a hydrolyzable reactive group containing at least one of Ti and Zr, which adheres to the surface of the conductive powder.
    Type: Application
    Filed: January 27, 2003
    Publication date: January 15, 2004
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana
  • Patent number: 6673272
    Abstract: A laminated ceramic electronic component, for example, monolithic ceramic capacitor, in which the delamination does not occur during baking and having superior thermal shock and moisture load resistance characteristics is provided. A conductive paste, used with advantage to form an internal electrode of the laminated ceramic electronic component, and a laminated ceramic electronic component using the conductive paste is provided. The conductive paste is composed of a conductive powder which is primarily Ni, an organic vehicle, a compound A containing at least one of Mg and Ca and which is an organic acid metal salt, oxide powder, metal organic complex salt and/or an alkoxide, and a compound B, having a hydrolyzable reactive group containing at least one of Ti and Zr, which adheres to the surface of the conductive powder.
    Type: Grant
    Filed: July 5, 2001
    Date of Patent: January 6, 2004
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana
  • Publication number: 20030064210
    Abstract: A laminated ceramic electronic component, for example, monolithic ceramic capacitor, in which the delamination does not occur during baking and having superior thermal shock and moisture load resistance characteristics is provided. A conductive paste, used with advantage to form an internal electrode of the laminated ceramic electronic component, and a laminated ceramic electronic component using the conductive paste is provided. The conductive paste is composed of a conductive powder which is primarily Ni, an organic vehicle, a compound A containing at least one of Mg and Ca and which is an organic acid metal salt, oxide powder, metal organic complex salt and/or an alkoxide, and a compound B, having a hydrolyzable reactive group containing at least one of Ti and Zr, which adheres to the surface of the conductive powder.
    Type: Application
    Filed: July 5, 2001
    Publication date: April 3, 2003
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana
  • Patent number: 6478882
    Abstract: A laminated ceramic electronic component, such as a laminated ceramic capacitor, having superior heat shock resistance and humidity loading resistance is provided, in which no delamination occurs during a firing step. A conductive paste advantageously used for forming internal electrodes and a laminated ceramic electronic component using the conductive paste are provided. The conductive paste is a conductive powder primarily composed of Ni; an organic vehicle; a compound A which is at least one of an organic acid metal salt, an organic metal complex salt and an alkoxide, and which contains at least one of Mg, Ca and Ba; and a hydrolyzed compound B containing at least one of Al and Si; wherein the hydrolyzed compound B is adhered to the surface of the conductive powder.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: November 12, 2002
    Assignee: Murata Manufacturing Co. Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana
  • Publication number: 20020124910
    Abstract: A laminated ceramic electronic component, such as a laminated ceramic capacitor, having superior heat shock resistance and humidity loading resistance is provided, in which no delamination occurs during a firing step. A conductive paste advantageously used for forming internal electrodes and a laminated ceramic electronic component using the conductive paste are provided. The conductive paste is a conductive powder primarily composed of Ni; an organic vehicle; a compound A which is at least one of an organic acid metal salt, an organic metal complex salt and an alkoxide, and which contains at least one of Mg, Ca and Ba; and a hydrolyzed compound B containing at least one of Al and Si; wherein the hydrolyzed compound B is adhered to the surface of the conductive powder.
    Type: Application
    Filed: June 27, 2001
    Publication date: September 12, 2002
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana
  • Patent number: 6320738
    Abstract: A monolithic ceramic electronic component has a ceramic element including a plurality of ceramic layers and a plurality of internal electrode layers. Each internal electrode layer is disposed between two adjacent ceramic layers. The roughness of the interface between each internal electrode layer and each ceramic layer is about 200 nm or less, and the incidence of pores in the ceramic layer is about 1% or less by area at a polished cut cross-section. The monolithic ceramic electronic component can be a monolithic ceramic capacitor, a monolithic ceramic varistor, a monolithic ceramic piezoelectric component or a monolithic substrate.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: November 20, 2001
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Tsuyoshi Yamana, Takaharu Miyazaki
  • Patent number: 6295196
    Abstract: A monolithic ceramic electronic component includes a laminate including a plurality of ceramic layers obtained by sintering a ceramic raw material powder, and a plurality of internal electrodes located between the ceramic layers and obtained by sintering a metallic powder. The ceramic layers have a thickness of about 3 &mgr;m or less and are composed of ceramic grains having an average particle diameter of more than about 0.5 &mgr;m, the particle diameter of the ceramic grains in the thickness direction of the ceramic layers is smaller than the thickness of the ceramic layers, and the internal electrodes have a thickness of about 0.2 to 0.7 &mgr;m.
    Type: Grant
    Filed: July 6, 2000
    Date of Patent: September 25, 2001
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Yukio Hamaji, Nobuyuki Wada, Tsuyoshi Yamana, Takanori Nakamura
  • Publication number: 20010013388
    Abstract: A laminated ceramic electronic part such as a multilayer ceramic capacitor having a long mean life and an excellent reliability can be provided, even when the thicknesses of the ceramic layers are about 3 &mgr;m or less. For that purpose, the arithmetic mean roughness (Ra) of the interfaces between the internal electrodes and the ceramic layers is made to be about 200 nm or less, and the area rate of pores in a cross-sectional area of the ceramic layers is made to be about 1% or less. Preferably, the arithmetic mean roughness (Ra) of the surface of a ceramic green sheet used for obtaining the ceramic layers is made to be about 100 nm or less, and the internal electrodes are composed of metal films formed by a thin film forming method.
    Type: Application
    Filed: February 2, 2001
    Publication date: August 16, 2001
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takaharu Miyazaki, Tsuyoshi Yamana, Yukio Hamaji
  • Patent number: 6270906
    Abstract: A monolithic ceramic component has inner electrodes which are thin having a thickness of from about 0.2 &mgr;m to 0.7 min, and thereby, delamination is inhibited even though ceramic layers are thin, having a thickness up to about 3 &mgr;m. The mean particle size of the ceramic grains of the ceramic layers is up to 0.5 &mgr;m, so that the concavities and convexities at the interfaces between the inner electrodes and the ceramic layers can be reduced. Preferably, metal powder in a paste used to form the inner electrodes has a mean particle size of from about 10 to 200 nm, and thereby, the metal filling ratio and the smoothness of the inner electrodes can be enhanced, and the coverage can be improved.
    Type: Grant
    Filed: March 3, 1999
    Date of Patent: August 7, 2001
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Takanori Nakamura, Tsuyoshi Yamana, Nobuyuki Wada, Takaharu Miyazaki
  • Patent number: 5958597
    Abstract: The present invention provides a ceramic electronic part in which the glass components of a thick film electrode form a glass layer in the vicinity of the interface between the thick film electrode and a ceramic element to sufficiently bond the thick film electrode and the ceramic element even if small amounts of glass components are added, thereby preventing the glass added from interfering with conductivity, and sufficiently obtaining the excellent electrical characteristics of the ceramic element. The ceramic electronic part includes a ceramic element, and baked thick film electrodes provided on both main surfaces of the ceramic element and consisting of a conductive powder and glass frit, wherein each of the thick film electrodes has a conductive layer containing conductive components and a glass layer containing glass components and formed in the vicinity of the interface between the thick film electrode and the ceramic element.
    Type: Grant
    Filed: March 12, 1997
    Date of Patent: September 28, 1999
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Tsuyoshi Yamana
  • Patent number: 5933315
    Abstract: A ceramic capacitor comprising a dielectric ceramic body having on the surface thereof a baked electrode including a fine copper powder and a glass frit including at least one member selected from boron oxide, lead oxide, and zinc oxide, the content of the glass frit being from 2 to 20 wt % based on the amount of the fine copper powder.
    Type: Grant
    Filed: May 20, 1997
    Date of Patent: August 3, 1999
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Tsuyoshi Yamana
  • Patent number: 5757609
    Abstract: A ceramic capacitor with a dielectric ceramic body having on the surface thereof a baked electrode containing a fine copper powder and a glass frit containing at least one member selected from boron oxide, lead oxide, and zinc oxide, the content of the glass frit being from 2 to 20 wt % based on the amount of the fine copper powder.
    Type: Grant
    Filed: May 31, 1995
    Date of Patent: May 26, 1998
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Tsuyoshi Yamana
  • Patent number: 5618470
    Abstract: An electrically conductive paste effectively protects copper powder from oxidation and provides good solderability and terminal strength. It is composed of a copper powder, a glass frit in an amount of 2-20 wt % of the copper powder, an organic vehicle in an amount of 10-30 wt % of the solid component (the copper powder and glass frit), and a solution of a borate ester having a high boiling point, a solution of boric acid, a solution of an organic salt of boron, and a solution of a borate ester having a low boiling point in an alcohol having a high boiling point, the amount of the solution being 0.01 to 0.5 wt % in terms of boron and based on the copper powder.
    Type: Grant
    Filed: January 18, 1996
    Date of Patent: April 8, 1997
    Assignee: Murata Manufacturing Co., Ltd.
    Inventor: Tsuyoshi Yamana