Abstract: A hydrocyclone vibration measurement system includes an upper vibration sensor attached to the overflow of a hydrocyclone and a lower vibration sensor attached to the underflow of the hydrocyclone. A vibration analysis system includes an ADC, an overall vibration value processing channel, and one or more band pass filters. The overall vibration value processing channel generates overflow and underflow scalar vibration values representing overall vibration measured at the overflow and underflow portions of the hydrocyclone. The vibration analysis system may interface with a DCS to provide control information for controlling the hydrocyclone based on the overflow and underflow scalar vibration values.

Abstract: An apparatus monitors a tumble mill and includes at least two vibration sensors mounted on a first main bearing and at least two vibration sensors mounted on a second main bearing of the mill. Sensors may be disposed radially with respect to the bearing. A vibration sensor is also connected to a thrust bearing of the mill oriented in a direction parallel to the rotational axis of the shell of the mill. A signal analyzer receives and analyzes signals from all vibration monitors on the bearings and displays an operating condition of the tumble mill. Additional vibration sensors may be mounted on the shell, and sensors may be provided to sense electrical power input and mechanical power output of the motors. In operation, the mill is loaded with a standard charge and operated at a standard rotational rate. The sensor data is analyzed and displayed when the mill is operating.