Abstract: Described is a phenolic resin composition for use in the polyurethane cold-box and/or no-bake process. The phenolic resin composition comprises an ortho-condensed phenolic resol having etherified and/or free methylol groups in a total amount of 40 to 60% by weight based on the total mass of the phenolic resin composition, free formaldehyde in an amount of less than 0.1% by weight based on the total weight of the phenolic resin composition, one or more reaction products of formaldehyde with one or more C—H-acidic reactant compounds, other constituents in a total amount of at least 38% by weight, wherein the amount of water in the phenolic resin composition is not more than 1.0% by weight in each case based on the total mass of the phenolic resin composition.

Abstract: The invention relates to a method for manufacturing a foundry body including the preparation of a granular mixture including a polycondensed resin having modified formaldehyde, optionally incorporating an aromatic or polyaromatic during the synthesis thereof, a hardening agent, a formaldehyde sensor compound, water and optionally at least one resin selected from the group comprising tannins, natural polyphenols, and lignins, placing said granular mixture in contact with the surface of a forming tool, and insufflating a flow of gas at 50° C. to 380° C. into the granular mixture for 1 to 300 seconds, in order to ensure at least partial hardening of said mixture. The invention also relates to a method for manufacturing a molded foundry piece made of metal or a metal alloy, which includes pouring metal into at least one body (mold and/or core) thus produced; and to a foundry piece thus manufactured.

Abstract: Described is a phenolic resin composition for use in the polyurethane cold-box and/or no-bake process. The phenolic resin composition comprises an ortho-condensed phenolic resol having etherified and/or free methylol groups in a total amount of 40 to 60% by weight based on the total mass of the phenolic resin composition, free formaldehyde in an amount of less than 0.1% by weight based on the total weight of the phenolic resin composition, one or more reaction products of formaldehyde with one or more C—H-acidic reactant compounds, other constituents in a total amount of at least 38% by weight, wherein the amount of water in the phenolic resin composition is not more than 1.0% by weight in each case based on the total mass of the phenolic resin composition.

Abstract: The invention relates to a method for manufacturing a foundry body including the preparation of a granular mixture including a polycondensed resin having modified formaldehyde, optionally incorporating an aromatic or polyaromatic during the synthesis thereof, a hardening agent, a formaldehyde sensor compound, water and optionally at least one resin selected from the group comprising tannins, natural polyphenols, and lignins, placing said granular mixture in contact with the surface of a forming tool, and insufflating a flow of gas at 50° C. to 380° C. into the granular mixture for 1 to 300 seconds, in order to ensure at least partial hardening of said mixture. The invention also relates to a method for manufacturing a moulded foundry piece made of metal or a metal alloy, which includes pouring metal into at least one body (mould and/or core) thus produced; and to a foundry piece thus manufactured.

Abstract: A protective crosslinkable coating composition comprising modified epoxy resin and crosslinker the modified epoxy resin being the reaction product, by weight, of i) from 80 to 99.9 parts of di-epoxy resin of epoxy equivalent weight from 500 to 5000 and formed from the reaction of bis phenol A diglycidyl ether and bis phenol A and ii) from 0.1 to 20 parts of reactive material characterised in that a) the di-epoxy resin contains minor amounts of resin components of molecular weight less than 1000 Daltons, and the reactive material comprises b) mono-functional organic material of molecular weight at: least 100 Daltons having one moiety capable of reacting with the epoxy moieties of the di-epoxy resin and c) dicarboxylic acid of molecular weight less than 300 Daltons having two moieties capable of reacting with the epoxy moieties of the di-epoxy resin.

Abstract: A protective crosslinkable coating composition comprising modified epoxy resin and crosslinker the modified epoxy resin being the reaction product, by weight, of i) from 80 to 99.9 parts of di-epoxy resin of epoxy equivalent weight from 500 to 5000 and formed from the reaction of bis phenol A diglycidyl ether and bis phenol A and ii) from 0.1 to 20 parts of reactive material characterised in that a) the di-epoxy resin contains minor amounts of resin components of molecular weight less than 1000 Daltons, and the reactive material comprises b) mono-functional organic material of molecular weight at: least 100 Daltons having one moiety capable of reacting with the epoxy moieties of the di-epoxy resin and c) dicarboxylic acid of molecular weight less than 300 Daltons having two moieties capable of reacting with the epoxy moieties of the di-epoxy resin.