Patents by Inventor Tuomas Mustonen

Tuomas Mustonen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11828025
    Abstract: The present invention relates to multi-layer fiber products and a method of manufacturing these kinds of products. The present product comprises a first layer consists mainly of natural fibers and a second, heat-sealing layer located on top of the first layer. The heat-sealing layer consists mainly of synthetic thermoplastic fibers or particles. According to the present method, the heat-sealing layer is brought onto the first layer already during the web forming process, the first and the second layers being formed and joined together in a foam forming process. With the present invention, it is possible to decrease the amount of plastic materials in packaging materials having heat-sealing properties.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: November 28, 2023
    Assignee: Paptic Oy
    Inventors: Karita Kinnunen-Raudaskoski, Marja Juvonen, Esa Torniainen, Martin Häggblom, Tuomas Mustonen
  • Publication number: 20220307201
    Abstract: The present invention relates to multi-layer fiber products and a method of manufacturing these kinds of products. The present product comprises a first layer consists mainly of natural fibers and a second, heat-sealing layer located on top of the first layer. The heat-sealing layer consists mainly of synthetic thermoplastic fibers or particles. According to the present method, the heat-sealing layer is brought onto the first layer already during the web forming process, the first and the second layers being formed and joined together in a foam forming process. With the present invention, it is possible to decrease the amount of plastic materials in packaging materials having heat-sealing properties.
    Type: Application
    Filed: June 17, 2022
    Publication date: September 29, 2022
    Inventors: Karita Kinnunen-Raudaskoski, Marja Juvonen, Esa Torniainen, Martin Häggblom, Tuomas Mustonen
  • Patent number: 11371188
    Abstract: The present invention relates to multi-layer fiber products and a method of manufacturing these kinds of products. The present product comprises a first layer consists mainly of natural fibers and a second, heat-sealing layer located on top of the first layer. The heat-sealing layer consists mainly of synthetic thermoplastic fibers or particles. According to the present method, the heat-sealing layer is brought onto the first layer already during the web forming process, the first and the second layers being formed and joined together in a foam forming process. With the present invention, it is possible to decrease the amount of plastic materials in packaging materials having heat-sealing properties.
    Type: Grant
    Filed: December 31, 2018
    Date of Patent: June 28, 2022
    Assignee: Paptic Oy
    Inventors: Karita Kinnunen-Raudaskoski, Marja Juvonen, Esa Torniainen, Martin Häggblom, Tuomas Mustonen
  • Patent number: 11085151
    Abstract: A method of producing a fibrous web, according to which method a fibrous web is formed of foamed fibre dispersion, by using foam forming. According to the present invention, the foamed fibre dispersion comprises recycled textile fibres and possibly natural fibres or synthetic fibres, or a mixture thereof, in which case, of the fibres in the fibre layer, at least 30% % by weight, in particular at least 50% by weight, is sourced from recycled textile fibres. The present invention generates a product with which it is possible to replace, for example, plastic in bag and package applications. The present product is also suitable, for example, for various textile and furniture applications.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: August 10, 2021
    Assignee: Paptic Oy
    Inventors: Tuomas Mustonen, Esa Torniainen, Karita Kinnunen-Raudaskoski, Marja Juvonen
  • Patent number: 10906268
    Abstract: Fiber sheets, structures comprising the fiber sheets and the use of the sheets. The invention further relates to biodegradable and/or recyclable products comprising the fiber sheets, useful in replacing non-biodegradable products.
    Type: Grant
    Filed: November 19, 2019
    Date of Patent: February 2, 2021
    Assignee: PAPTIC LTD
    Inventors: Esa Torniainen, Tuomas Mustonen, Karita Kinnunen, Tuomo Hjelt
  • Patent number: 10865523
    Abstract: The present invention relates to a method of manufacturing a fibre web which includes a fibre matrix that is comprised of natural fibres and possibly synthetic fibres. According to the present method, an aqueous, planar fibre layer is prepared from the natural fibres and possible synthetic fibres, which layer comprises an aqueous phase and a fibrous phase, and which layer is dried in order to remove the aqueous phase, in which case the natural fibres and possible synthetic fibres together form a fibre matrix. According to the present invention, binder is applied onto the water-containing fibre layer, which binder is allowed to penetrate via the aqueous phase at least partially in between the fibres, before the hydrogen bonds between the fibres form. With the present invention, it is possible to manufacture such cellulose or lignocellulose-based fibre products which have plastic-like properties, such as good fracture toughness, tear resistance and stretching.
    Type: Grant
    Filed: March 24, 2017
    Date of Patent: December 15, 2020
    Assignee: Paptic Ltd
    Inventors: Karita Kinnunen-Raudaskoski, Esa Torniainen, Tuomas Mustonen, Marja Juvonen
  • Publication number: 20200331231
    Abstract: The present invention relates to multi-layer fiber products and a method of manufacturing these kinds of products. The present product comprises a first layer consists mainly of natural fibers and a second, heat-sealing layer located on top of the first layer. The heat-sealing layer consists mainly of synthetic thermoplastic fibers or particles. According to the present method, the heat-sealing layer is brought onto the first layer already during the web forming process, the first and the second layers being formed and joined together in a foam forming process. With the present invention, it is possible to decrease the amount of plastic materials in packaging materials having heat-sealing properties.
    Type: Application
    Filed: December 31, 2018
    Publication date: October 22, 2020
    Inventors: Karita Kinnunen-Raudaskoski, Marja Juvonen, Esa Torniainen, Martin Häggblom, Tuomas Mustonen
  • Publication number: 20200283958
    Abstract: A method of producing a fibrous web, according to which method a fibrous web is formed of foamed fibre dispersion, by using foam forming. According to the present invention, the foamed fibre dispersion comprises recycled textile fibres and possibly natural fibres or synthetic fibres, or a mixture thereof, in which case, of the fibres in the fibre layer, at least 30% % by weight, in particular at least 50% by weight, is sourced from recycled textile fibres. The present invention generates a product with which it is possible to replace, for example, plastic in bag and package applications. The present product is also suitable, for example, for various textile and furniture applications.
    Type: Application
    Filed: May 23, 2017
    Publication date: September 10, 2020
    Inventors: Tuomas Mustonen, Esa Torniainen, Karita Kinnunen-Raudaskoski, Marja Juvonen
  • Publication number: 20200086601
    Abstract: Fiber sheets, structures comprising the fiber sheets and the use of the sheets. The invention further relates to biodegradable and/or recyclable products comprising the fiber sheets, useful in replacing non-biodegradable products.
    Type: Application
    Filed: November 19, 2019
    Publication date: March 19, 2020
    Inventors: Esa TORNIAINEN, Tuomas MUSTONEN, Karita KINNUNEN, Tuomo HJELT
  • Patent number: 10479044
    Abstract: The invention relates to fiber sheets, to structures comprising the fiber sheets and to the use of the sheets. The invention further relates to biodegradable and/or recyclable products comprising the fiber sheets, useful in replacing non-biodegradable products.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: November 19, 2019
    Assignee: PAPTIC LTD
    Inventors: Esa Torniainen, Tuomas Mustonen, Karita Kinnunen, Tuomo Hjelt
  • Publication number: 20190106842
    Abstract: The present invention relates to a method of manufacturing a fibre web which includes a fibre matrix that is comprised of natural fibres and possibly synthetic fibres. According to the present method, an aqueous, planar fibre layer is prepared from the natural fibres and possible synthetic fibres, which layer comprises an aqueous phase and a fibrous phase, and which layer is dried in order to remove the aqueous phase, in which case the natural fibres and possible synthetic fibres together form a fibre matrix. According to the present invention, binder is applied onto the water-containing fibre layer, which binder is allowed to penetrate via the aqueous phase at least partially in between the fibres, before the hydrogen bonds between the fibres form. With the present invention, it is possible to manufacture such cellulose or lignocellulose-based fibre products which have plastic-like properties, such as good fracture toughness, tear resistance and stretching.
    Type: Application
    Filed: March 24, 2017
    Publication date: April 11, 2019
    Inventors: Karita Kinnunen-Raudaskoski, Esa Torniainen, Tuomas Mustonen, Marja Juvonen
  • Publication number: 20170260694
    Abstract: The invention relates to fiber sheets, to structures comprising the fiber sheets and to the use of the sheets. The invention further relates to biodegradable and/or recyclable products comprising the fiber sheets, useful in replacing non-biodegradable products.
    Type: Application
    Filed: November 20, 2015
    Publication date: September 14, 2017
    Inventors: Esa TORNIAINEN, Tuomas MUSTONEN, Karita KINNUNEN, Tuomo HJELT
  • Patent number: 8697206
    Abstract: The invention relates to cardboard used in authenticity products, comprising a fiber matrix having two surfaces, whereby the second surface of the fiber layer has a layer of surface sizing containing a marking agent in a particle form, its particle size being smaller than 50 ?m. By incorporating the marking agent into the surface sizing, the particles of the marking agent can be attached to the board, at the same time decreasing their total consumption by 80 to 90% compared with a case where they would be added to pulp. By using particles of a size less than 50 ?m, a top free from streaks and roughness can be formed, which streaks might otherwise weaken the quality of the product.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: April 15, 2014
    Assignee: M-real Oyj
    Inventors: Seppo Katajamäki, Tuomas Mustonen
  • Publication number: 20110223401
    Abstract: The invention relates to barrier products and a method for the manufacture thereof. The product comprises a fibrous substrate, a coating layer on at least one surface of the fibrous substrate, and a barrier applied on the coating layer, comprising a thin film with a thickness of less than about 1 micrometer and capable of providing barrier properties to the fibrous product. According to the invention, the coating layer comprises biopolymer, which have been found to be suitable for atomic layer deposition of thin barrier films comprising e.g. metal oxide. Improved oxygen, water vapour and aroma barrier properties can be achieved by the invention for papers and paperboards for packaging purposes.
    Type: Application
    Filed: October 1, 2009
    Publication date: September 15, 2011
    Applicant: VALTION TEKNILLINEN TUTKIMUSKESKUS
    Inventors: Ali Harlin, Eero Iiskola, Mika Vähä-Nissi, Terhi Hirvikorpi, Tuomas Mustonen
  • Patent number: 7960011
    Abstract: The invention relates to a method for producing a visually identifiable diffractive pattern on a substrate by subjecting the substrate to pressure by bringing it into contact with a surface of an embossing plate. An imprinted paper or paperboard sheet, which is varnished at the contacting area of the embossing plate and the substrate is used as a substrate for the embossing. The invention relates also to a product manufactured using the described method. The method is applicable, for example, for common packaging materials, which contain a paperboard, imprinting and a varnish layer for producing a visually attractive and unique marking.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: June 14, 2011
    Assignee: M-real Oyj
    Inventors: Teppo Sahlberg, Timo Kallio, Tuomas Mustonen
  • Publication number: 20090155571
    Abstract: The invention relates to a sensor structure comprising at least one first layer containing an electrically conductive polymer, optionally mixed with a binder that constitutes a binding agent matrix, and at least one second layer, which is separate from and adjacent to the first layer or at a distance therefrom, or at least partly joined to the first layer, whereby the second layer comprises microcapsules containing either a basic or acidic substance, optionally mixed with the binder, the acidic or basic substance changing the electrical conductivity of the polymer when released from the microcapsules. The invention also relates to the manufacturing method and the use of the sensor structure.
    Type: Application
    Filed: July 5, 2006
    Publication date: June 18, 2009
    Inventor: Tuomas Mustonen
  • Publication number: 20090057415
    Abstract: The invention relates to a marking electromagnetically readable from a substrate, a method for producing such a marking, and a memory medium. The marking comprises first areas on a substrate at a distance to each, which comprise at least one electrically conductive material and the electrical conductivity of which is greater than a defined threshold value, and second areas arranged between the first areas, the electrical conductivity of which second areas is less than or equal to the said threshold value. According to the invention, at least two first areas differ substantially from each other in electrical conductivity. With the aid of the invention it is possible to create a marking, the amount of information contained in which is many times that contained in previous electrical markings.
    Type: Application
    Filed: April 18, 2006
    Publication date: March 5, 2009
    Applicant: M-REAL OYJ
    Inventors: Juho Partanen, Kirsti Ruutu, Tuomas Mustonen
  • Publication number: 20080145620
    Abstract: The invention relates to a method for producing a visually identifiable diffractive pattern on a substrate by subjecting the substrate to pressure by bringing it into contact with a surface of an embossing plate. An imprinted paper or paperboard sheet, which is varnished at the contacting area of the embossing plate and the substrate is used as a substrate for the embossing. The invention relates also to a product manufactured using the described method. The method is applicable, for example, for common packaging materials, which contain a paperboard, imprinting and a varnish layer for producing a visually attractive and unique marking.
    Type: Application
    Filed: March 8, 2006
    Publication date: June 19, 2008
    Inventors: Teppo Sahlberg, Timo Kallio, Tuomas Mustonen
  • Publication number: 20080102257
    Abstract: A paper- or cardboard-based security product and a method of manufacturing it. The product comprises a paper or a cardboard which is equipped with an identifiable security symbol. According to the present invention, the security symbol comprises a layer in the product, one which consists of a synthetic, electrically conductive polymer, the conductivity of which has been changed locally to form an electrically conductive or, alternatively, electrically non-conductive figure. Furthermore, a figure indicating the security symbol has been fitted on the surface of the paper or the cardboard product. A security product according to the present invention can be produced simply by first applying a conductive polymer, for instance in a non-conductive form, onto a paper, after which an acidic figure is printed in such as way that the area below the figure becomes conductive. The figure can be detected and in this way it acts as a guarantee of authenticity for the product.
    Type: Application
    Filed: October 1, 2004
    Publication date: May 1, 2008
    Inventors: Outi Aho, Lars Gadda, Tuomas Mustonen, Bjorn Knuthammar, Magnus Berggren, Thomas Kugler, Bo Eriksson, Petronella Norberg, Tommi Remonen
  • Publication number: 20070134453
    Abstract: The invention relates to cardboard used in authenticity products, comprising a fiber matrix having two surfaces, whereby the second surface of the fiber layer has a layer of surface sizing containing a marking agent in a particle form, its particle size being smaller than 50 ?m. By incorporating the marking agent into the surface sizing, the particles of the marking agent can be attached to the board, at the same time decreasing their total consumption by 80 to 90% compared with a case where they would be added to pulp. By using particles of a size less than 50 ?m, a top free from streaks and roughness can be formed, which streaks might otherwise weaken the quality of the product.
    Type: Application
    Filed: October 27, 2004
    Publication date: June 14, 2007
    Inventors: Seppo Katajamäki, Tuomas Mustonen