Patents by Inventor Tyler G. Congleton
Tyler G. Congleton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11135813Abstract: A fire retardant article has a wood-based material with a polyisocyanurate foam article attached thereto, where the polyisocyanurate foam article covers 90% or more of the exposed portion of the wood-based material, has a thickness greater than 1.8 centimeters, a foam core having a density of 28-128 kg/m3, a trimer concentration characterized by at least one of (i) a trimer level in a range of 12-25 weight-percent and (ii) a molar ratio of trimer to sum of urethane and urea in a range of 1-8, a phosphorous concentration of at least 0.3 wt %, a combined concentration of phosphorous and bromine of at least 0.5 wt %, and a vapor permeable and non-combustible facer on at least one primary surface of the foam core.Type: GrantFiled: July 31, 2017Date of Patent: October 5, 2021Assignee: DDP SPECIALTY ELECTRONIC MATERIALS US, LLCInventors: Gregory T. Stewart, Matthew J. Kalinowski, Kshitish A. Patankar, Dakai Ren, Steven P. Crain, Ernest J. Herst, Daniel W. Cheney, Jeffrey K Olson, Tyler G. Congleton
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Publication number: 20200189241Abstract: A fire retardant article has a wood-based material with a polyisocyanurate foam article attached thereto, where the polyisocyanurate foam article covers 90% or more of the exposed portion of the wood-based material, has a thickness greater than 1.8 centimeters, a foam core having a density of 28-128 kg/m3, a trimer concentration characterized by at least one of (i) a trimer level in a range of 12-25 weight-percent and (ii) a molar ratio of trimer to sum of urethane and urea in a range of 1-8, a phosphorous concentration of at least 0.3 wt %, a combined concentration of phosphorous and bromine of at least 0.5 wt %, and a vapor permeable and non-combustible facer on at least one primary surface of the foam core.Type: ApplicationFiled: July 31, 2017Publication date: June 18, 2020Inventors: Gregory T. Stewart, Matthew J. Kalinowski, Kshitish A. Patankar, Dakai Ren, Steven P. Crain, Ernest J. Herst, Daniel W. Cheney, Jeffrey K Olson, Tyler G. Congleton
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Patent number: 7468155Abstract: Calibrating visual (VIS) and near infra red (NIR) spectroscopic instrumentation for quantitative measurement of resin-loading of prepared wood materials, as moving in an assembly-forming line, for subsequent pressing under heat and pressure for manufacture of engineered-composite wood product. Feedback of measured data of resin-loading, during in-line assembly operations, enables maintaining consistent resin-loading and optimizes resin usage. Calibration of VIS/NIR spectroscopic instrumentation can be carried out on equipment simulating in-line movement of pre-established reference-source test-samples; or, can be carried out during on-line movement of wood-material test samples. The developed calibration method removes absorptive effects at wavelengths for constituents other than resin, such as the moisture content of the wood-materials and of the resin, while maintaining accurate and prompt VIS/NIR spectroscopic measurements of resin-loading in a continuous assembly line.Type: GrantFiled: December 13, 2004Date of Patent: December 23, 2008Inventors: Reginald A. Mbachu, Tyler G. Congleton
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Patent number: 7141193Abstract: Method for spectroscopically monitoring resin applied to a planar surface of veneer-wood sheets during travel in an assembly line. Spectroscopic instrumentation for monitoring applied resin is calibrated by measurements of predetermined resin applications to reference-test-samples, so as to provide a pre-determined relationship enabling monitoring of applied resin, during commercial production of a veneer-wood product using the visible light spectrum and near infrared extending to 2500 nm. Monitoring of selected radiation absorbance by the applied resin is carried out by spectroscopic measurement of non-absorbed electromagnetic radiation, as reflected back by the wood-veneer matrix; selected wavelengths are utilized for determining average resin-weight per designated surface area of a sheet.Type: GrantFiled: July 6, 2005Date of Patent: November 28, 2006Assignee: Dynea Chemicals OyInventors: Reginald A. Mbachu, Tyler G. Congleton
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Patent number: 7128867Abstract: Process for calibration of spectroscopic instrumentation for non-invasive monitoring of resin-loading of furnish-type wood materials, such as particles or fibers for particleboard or medium density fiberboard, respectively. Selection of ranges of wavelengths within a 350 nm to 2500 nm region by providing selection of spectrometers and sensors for wavelength ranges of 350–1000 nm, 1000 to 1800 nm, 1000 to 2500 nm, and 400 to 2200 nm, for use by engineered-wood manufacturing installations. Resin-loaded wood material is exposed to selected VIS/NIR energy and monitored as it moves on-line in relation to calibrated spectroscopic instrumentation; a sensor collects non-absorbed radiation energy reflected by the wood materials. Measurements are processed, in relation to pre-established calibration data, to determine whether the resin-loading is within manufacturing objectives; monitoring and feedback are used to maintain desired specifications.Type: GrantFiled: December 10, 2004Date of Patent: October 31, 2006Assignee: Dynea Chemicals OyInventors: Reginald A. Mbachu, Tyler G. Congleton
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Patent number: 6942826Abstract: Method for spectroscopically monitoring resin applied to a planar surface of veneer-wood sheets during travel in an assembly line. Spectroscopic instrumentation for monitoring applied resin is calibrated by measurements of predetermined resin applications to reference-test-samples, so as to provide a pre-determined relationship enabling monitoring of applied resin, during commercial production of a veneer-wood product using the visible light spectrum and near infrared extending to 2500 nm. Monitoring of selected radiation absorbance by the applied resin is carried out by spectroscopic measurement of non-absorbed electromagnetic radiation, as reflected back by the wood-veneer matrix; selected wavelengths are utilized for determining average resin-weight per designated surface area of a sheet.Type: GrantFiled: March 11, 2004Date of Patent: September 13, 2005Assignee: DYNEA Chemicals OyInventors: Reginald A. Mbachu, Tyler G. Congleton
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Patent number: 6846446Abstract: Calibrating near infra red (NIR) spectroscopic instrumentation for quantitative measurement of resin-loading of prepared wood materials, as moving in an assembly-forming line, for subsequent pressing under heat and pressure for manufacture of engineered-composite wood product. Feedback of measured data of resin-loading, during in-line assembly operations, enables maintaining consistent resin-loading and optimizes resin usage. Calibration of NIR spectroscopic instrumentation can be carried out on equipment simulating in-line movement of pre-established reference-source test-samples; or, can be carried out during on-line movement of wood-material test samples. The developed calibration method removes absorptive effects at wavelengths for constituents other than resin, such as the moisture content of the wood-materials and of the resin, while maintaining accurate and prompt NIR spectroscopic measurements of resin-loading in a continuous assembly line.Type: GrantFiled: November 14, 2002Date of Patent: January 25, 2005Assignee: Dynea Chemical OyInventors: Reginald A. Mbachu, Tyler G. Congleton
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Patent number: 6846447Abstract: Process for calibration of spectroscopic instrumentation for non-invasive monitoring of resin-loading of furnish-type wood materials, such as particles or fibers for particleboard or medium density fiberboard, respectively. Selection of ranges of wavelengths within a 350 nm to 2500 nm region by providing selection of spectrometers and sensors for wavelength ranges of 350-1000 nm, 1000 to 1800 nm, 1000 to 2500 nm, and 400 to 2200 nm, for use by engineered-wood manufacturing installations. Resin-loaded wood material is exposed to selected VIS/NIR energy and monitored as it moves on-line in relation to calibrated spectroscopic instrumentation; a sensor collects non-absorbed radiation energy reflected by the wood materials. Measurements are processed, in relation to pre-established calibration data, to determine whether the resin-loading is within manufacturing objectives; monitoring and feedback are used to maintain desired specifications.Type: GrantFiled: January 7, 2003Date of Patent: January 25, 2005Assignee: Dynea Chemicals OyInventors: Reginald A. Mbachu, Tyler G. Congleton
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Publication number: 20040195714Abstract: Method for spectroscopically monitoring resin applied to a planar surface of veneer-wood sheets during travel in an assembly line. Spectroscopic instrumentation for monitoring applied resin is calibrated by measurements of predetermined resin applications to reference-test-samples, so as to provide a pre-determined relationship enabling monitoring of applied resin, during commercial production of a veneer-wood product using the visible light spectrum and near infrared extending to 2500 nm. Monitoring of selected radiation absorbance by the applied resin is carried out by spectroscopic measurement of non-absorbed electromagnetic radiation, as reflected back by the wood-veneer matrix; selected wavelengths are utilized for determining average resin-weight per designated surface area of a sheet.Type: ApplicationFiled: March 11, 2004Publication date: October 7, 2004Inventors: Reginald A. Mbachu, Tyler G. Congleton
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Publication number: 20040094851Abstract: Calibrating near infra red (NIR) spectroscopic instrumentation for quantitative measurement of resin-loading of prepared wood materials, as moving in an assembly-forming line, for subsequent pressing under heat and pressure for manufacture of engineered-composite wood product. Feedback of measured data of resin-loading, during in-line assembly operations, enables maintaining consistent resin-loading and optimizes resin usage. Calibration of NIR spectroscopic instrumentation can be carried out on equipment simulating in-line movement of pre-established reference-source test-samples; or, can be carried out during on-line movement of wood-material test samples. The developed calibration method removes absorptive effects at wavelengths for constituents other than resin, such as the moisture content of the wood-materials and of the resin, while maintaining accurate and prompt NIR spectroscopic measurements of resin-loading in a continuous assembly line.Type: ApplicationFiled: November 14, 2002Publication date: May 20, 2004Inventors: Reginald A. Mbachu, Tyler G. Congleton
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Publication number: 20040094853Abstract: Process for calibration of spectroscopic instrumentation for non-invasive monitoring of resin-loading of furnish-type wood materials, such as particles or fibers for particleboard or medium density fiberboard, respectively. Selection of ranges of wavelengths within a 350 nm to 2500 nm region by providing selection of spectrometers and sensors for wavelength ranges of 350-1000 nm, 1000 to 1800 nm, 1000 to 2500 nm, and 400 to 2200 nm, for use by engineered-wood manufacturing installations. Resin-loaded wood material is exposed to selected VIS/NIR energy and monitored as it moves on-line in relation to calibrated spectroscopic instrumentation; a sensor collects non-absorbed radiation energy reflected by the wood materials. Measurements are processed, in relation to pre-established calibration data, to determine whether the resin-loading is within manufacturing objectives; monitoring and feedback are used to maintain desired specifications.Type: ApplicationFiled: January 7, 2003Publication date: May 20, 2004Inventors: Reginald A. Mbachu, Tyler G. Congleton