Abstract: This application relates to a method of processing microelectronic components comprising measuring parameter values of at least one of a nature and a degree of warpage of singulated microelectronic components in an unconstrained state and sorting the singulated microelectronic components responsive to the measured parameter values of at least one of the nature and degree of warpage. The sorted dice may be used in assemblies to minimize bond line height variances and resulting open circuits between components. Systems for implementing the methods are also disclosed.