Abstract: Systems and methods of using a laser cutting device to cut an electrode laminate for a battery. The laser cutter may super heat and volatilize the various components of the layers of the electrode stack. The laser cutter may be programmed or otherwise controlled to direct its laser to cut the electrode stack into any shape. Further, as the laser cutter super heats the materials within the layer(s), the material may volatilize or ablate and be removed from the environment with simple vacuum systems, thereby reducing or eliminating metal shards and other contaminants that may be generated through conventional cutting procedures that damage or short-circuit the electrode. This “cauterization” process may also generate a unique pattern or composition of oxides and hydroxides of the electrode that is identifiable through a chemical mapping process to uniquely identify, or “fingerprint”, the electrode based on the chemical make-up of the cut electrode stack.

Abstract: A device for applying compressive force to electrochemical cells or batteries with superior pressure distribution, which includes first and second external plates; a first internal plate positionable adjacent to the first external plate, and comprising an external dimension corresponding to an external dimension of the first external plate and an internal dimension defining a first aperture corresponding to the exterior dimensions of an electrochemical cell or battery; a second internal plate positionable adjacent to the second external plate, and comprising external dimension corresponding to an external dimension of the second external plate and an internal dimension defining a second aperture corresponding to the exterior dimensions of the electrochemical cell or battery; and a plurality of fasteners configured to extend through the first and second external plates and the first and second internal plates to apply pressure to the electrochemical cell or battery positioned between the first and second inter

Abstract: Aspects of the present disclosure involve utilizing layers, such as an outer carrier foil layer, that provide a surface energy sufficient to prevent separation of the layers of the stack during lamination while allowing for the proper densification of the solid-electrolyte separator layer. In one particular example, a Corona-treated or carbon coated outer foil layer may be used during manufacturing of the electrode stack that provides a sufficient surface energy to adhere to the solid-electrolyte separator layer during the lamination process, while allowing for subsequent peeling of the Corona-treated outer foil from the electrode stack after densification without damaging the remaining layers of the stack. The electrode laminate discussed herein may be utilized in any type of battery or electrochemical cell, including solid, semi-solid, or liquid-based batteries.

Abstract: Aspects involve systems and methods for producing an electrode laminate for a battery that includes a stack of a center electrode layer, a solid-state electrolyte (SSE) layer, and carrier film layer (such as an aluminum foil layer), which is removed prior to use in a cell. To laminate the lithium foil layer to the SSE layers, the stack may be fed through a calender press device comprising a first roller and a second roller. The rollers exert a compressive force on the stack to laminate the layers together while also reducing the porosity of the materials within the stack (densifying), enhancing material contact, causing some layers to adhere or otherwise laminate, and/or also causing some layers to partially separate. The pressure applied to the stack by the calender press may correlate to a spacing between the first roller and the second roller, which may be adjustable by a controller.

Abstract: A peeling device for manufacturing of an electrode stack includes an upper wedge and a lower wedge between which the electrode stack is fed after a calendering process. A respective lifting roller may be located at the output ends of each of the wedges, which through coordinated action peels the aluminum layers away from the corresponding layer of the electrode stack. The peeling force, exerted by rollers capturing upper and lower aluminum foil sheets of the stack, may be controlled and relatively uniform, thereby enhancing the ability to peel the foil from the stack while not damaging the relatively delicate remaining layers. The aluminum foil is directed away from the stack along an outer planar surface of the respective wedge where the foil can then be wound around the respective rollers.

Abstract: An encapsulated electrode for an electrochemical cell and a method for producing an encapsulated electrode. The encapsulated electrode structure has a first solid-state electrolyte composite (SSE) that has a top surface, a bottom surface, and a peripheral surface. Another layer of the encapsulated electrode structure is the electrode that has a top surface, a bottom surface, and a peripheral surface. Yet another layer of the encapsulated electrode structure is a second SSE that has a top surface, a bottom surface, and a peripheral surface. The first SSE is arranged so as to be attached to the electrode, wherein the bottom surface of the first SSE is attached to the top surface of the electrode. The bottom surface of the electrode is attached to the top surface of the second SSE. Pressure is applied to this stack so that the SSEs deform and encapsulate the electrode.

Abstract: A device for applying compressive force to electrochemical cells or batteries with superior pressure distribution, which includes first and second external plates; a first internal plate positionable adjacent to the first external plate, and comprising an external dimension corresponding to an external dimension of the first external plate and an internal dimension defining a first aperture corresponding to the exterior dimensions of an electrochemical cell or battery; a second internal plate positionable adjacent to the second external plate, and comprising external dimension corresponding to an external dimension of the second external plate and an internal dimension defining a second aperture corresponding to the exterior dimensions of the electrochemical cell or battery; and a plurality of fasteners configured to extend through the first and second external plates and the first and second internal plates to apply pressure to the electrochemical cell or battery positioned between the first and second inter

Abstract: Systems and methods for silosilazanes, silosiloxanes, and siloxanes as additives for silicon-dominant anodes in a battery that may include a cathode, an electrolyte, and an anode active material. The active material may comprise 50% or more silicon as well as an additive including one or more of: silosilazane, polysilosilazane, silicon oxycarbides, and polyorganosiloxane. The active material may comprise a film with a thickness between 10 and 80 microns. The film may have a conductivity of 1 S/cm or more. The active material may comprise between 50% and 95% silicon. The active material may be held together by a pyrolyzed carbon film. The anode may comprise lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof. The battery may comprise a lithium ion battery. The electrolyte may comprise a liquid, solid, or gel.

Abstract: Systems and methods for silosilazanes, silosiloxanes, and siloxanes as additives for silicon-dominant anodes in a battery that may include a cathode, an electrolyte, and an anode active material. The active material may comprise 50% or more silicon as well as an additive including one or more of: silosilazane, silicon oxycarbides, and polyorganosiloxane. The silosilazane may comprise one or more amine groups, silanols, silyl ethers, sylil chlorides, dialkylamoinosilanes, silyl hydrides, and cyclic azasilanes. The active material may comprise a film with a thickness between 10 and 80 microns. The film may have a conductivity of 1 S/cm or more. The active material may comprise between 50% and 95% silicon. The active material may be held together by a pyrolyzed carbon film. The anode may comprise lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof. The battery may comprise a lithium ion battery. The electrolyte may comprise a liquid, solid, or gel.

Abstract: Systems and methods for silosilazanes, silosiloxanes, and siloxanes as additives for silicon-dominant anodes in a battery that may include a cathode, an electrolyte, and an anode active material. The active material may comprise 50% or more silicon as well as an additive including one or more of: silosilazane, silicon oxycarbides, and polyorganosiloxane. The silosilazane may comprise one or more amine groups, silanols, silyl ethers, sylil chlorides, dialkylamoinosilanes, silyl hydrides, and cyclic azasilanes. The active material may comprise a film with a thickness between 10 and 80 microns. The film may have a conductivity of 1 S/cm or more. The active material may comprise between 50% and 95% silicon. The active material may be held together by a pyrolyzed carbon film. The anode may comprise lithium, sodium, potassium, silicon, and/or mixtures and combinations thereof. The battery may comprise a lithium ion battery. The electrolyte may comprise a liquid, solid, or gel.