Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components. The insert may be bonded to the frontal pocket using an adhesive impregnated within a glass fiber weave.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: A co-forged iron type golf club is disclosed. More specifically, the present invention discloses a co-forged iron type golf club with the body portion made out of a first material and at least one weight adjustment portion monolithically encased within the body portion of the co-forged iron type golf club head without the need for secondary attachment or machining operations. The present invention also includes a combination of lightweight and heavy density weight adjustment portions that could be introduced towards the final forging step of the co-forging process, allowing for more flexibility in the selection of materials.

Abstract: Manufacturing methods for manufacturing a striking face of a golf club head. An example method includes: cutting a near-beta titanium alloy into a pre-forged face insert; providing the pre-forged face insert into a heating apparatus for a duration of less than 10 minutes; heating the pre-forged face insert to a temperature between about 740° Celsius (° C.) and 780° C.; forging the heated, pre-forged face insert to form a forged face insert; and attaching the forged face insert to a body of the golf club head to form the striking face of the golf club head.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: A golf club head with a crown comprising an inner crown portion and an outer crown portion. The inner crown portion may be made of a low density or low elastic modulus material. The outer portion of the crown defines an opening to the cavity, a riser extending into the cavity, and a ledge extending from the edge of the riser. The ledge may define a first channel and a second channel that extend around the ledge. The first channel is filled with adhesive to secure the inner portion of the crown to the ledge. The inner portion of the crown is attached to the ledge such that the opening is covered by the inner portion of the crown. The golf club head may also have a sole comprising an inner sole portion and an outer sole portion.

Abstract: A multi-material iron type golf club head is disclosed. More specifically, the golf club head may have a first metallic portion, a second metallic portion, and a lightweight portion. The first metallic portion and the second metallic portion collectively define all external surfaces of the golf club head. The lightweight portion may be located within an interior cavity of the golf club head and may contact and support the striking face, the topline portion, the rear wall portion, and the sole portion of the golf club head.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face portion that is backed by a composite layer. The multi-material face disclosed in accordance with the present invention may generally be manufactured via a bladder molding process that applies hydrostatic forces to the composite layer to create a more consistent bond between the composite material and the metallic material.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: A multi-material iron type golf club head is disclosed. More specifically, the golf club head may have a first metallic portion, a second metallic portion, and a lightweight portion. The first metallic portion and the second metallic portion collectively define all external surfaces of the golf club head. The lightweight portion may be located within an interior cavity of the golf club head and may contact and support the striking face, the topline portion, the rear wall portion, and the sole portion of the golf club head.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face portion that is backed by a composite layer. The multi-material face disclosed in accordance with the present invention may generally be manufactured via a bladder molding process that applies hydrostatic forces to the composite layer to create a more consistent bond between the composite material and the metallic material.

Abstract: A golf club head with a crown comprising an inner crown portion and an outer crown portion. The inner crown portion may be made of a low density or low elastic modulus material. The outer portion of the crown defines an opening to the cavity, a riser extending into the cavity, and a ledge extending from the edge of the riser. The ledge may define a first channel and a second channel that extend around the ledge. The first channel is filled with adhesive to secure the inner portion of the crown to the ledge. The inner portion of the crown is attached to the ledge such that the opening is covered by the inner portion of the crown. The golf club head may also have a sole comprising an inner sole portion and an outer sole portion.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: An improved striking face of a golf club head is disclosed. More specifically, the present invention relates to a striking face having one or more thickened central region located near a “region of excessive performance” on the striking face, a thinned perimeter portion located around a perimeter of the striking face, and a transition region that transitions from each of the one or more thickened central region towards the thinned perimeter portion. The improved striking face could be made out of a material having a high strength and low hardness such as ATI-425®.

Abstract: A co-forged iron type golf club is disclosed. More specifically, the present invention discloses a co-forged iron type golf club with the body portion made out of a first material and at least one weight adjustment portion monolithically encased within the body portion of the co-forged iron type golf club head without the need for secondary attachment or machining operations. The present invention also includes a combination of lightweight and heavy density weight adjustment portions that could be introduced towards the final forging step of the co-forging process, allowing for more flexibility in the selection of materials.

Abstract: A golf club head with a crown comprising an inner crown portion and an outer crown portion. The inner crown portion may be made of a low density or low elastic modulus material. The outer portion of the crown defines an opening to the cavity, a riser extending into the cavity, and a ledge extending from the edge of the riser. The ledge may define a first channel and a second channel that extend around the ledge. The first channel is filled with adhesive to secure the inner portion of the crown to the ledge. The inner portion of the crown is attached to the ledge such that the opening is covered by the inner portion of the crown. The golf club head may also have a sole comprising an inner sole portion and an outer sole portion.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Abstract: A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.