Abstract: A side impact beam to be integrated in a motor vehicle includes at least one elongated bar, which has a trapezoidal cross section and terminates on both ends in ramp-like end portions, wherein the elongated bar has a central web, flanks diverging outwardly from the central web, and flanges connected to the extremities of the flanks, and terminal attachment zones. For manufacturing such a side impact beam, a semifinished flat blank is cut to size of constant width from a sheet metal material band of constant thickness and includes an elongated center portion of constant width and a length which is at least half a length of the blank, wherein the center portion terminates on opposite ends in tongue-shaped end portions.

Abstract: In a method of making a steel crossbeam for use as component of a bumper for motor vehicles, a composite element is formed by attaching sheet metal strips in parallel disposition onto a broadside of a steel sheet strand across an entire length thereof, whereby the sheet metal strips have a width which is narrower than a width of the steel sheet strand. The composite element is then shaped through roll-forming in a direction transverse to the longitudinal extent of the composite element into a crossbeam.

Abstract: In a method for manufacturing elongate structural parts as safety elements for automobile body construction, the structural parts having at least in regions thereof a high strength and a minimum ductility of 5% to 10%, a blank of hardenable steel is shaped in the soft state to form the elongate structural part. The elongate structural part is positioned in an upright position, and an induction element is arranged at the elongate structural part such that it surrounds the elongate structural part and is moveable in the longitudinal direction of the elongate structural part. The elongate structural part is at least partially heated by the induction element to an austenitizing temperature for hardening the elongate structural part by moving the induction element in the longitudinal direction from the bottom to the top of the elongate structural part and by following the contour of the elongate structural part.

Abstract: A method of manufacturing a composite front suspension control arm shaft for motor vehicles includes connecting two tubular longitudinal control arms to a transverse sectional member, wherein a connection portion adapted to the cross-sectional configuration of the ends of the transverse sectional member is produced at each longitudinal control arm, and wherein the ends of the transverse sectional member are positioned in an assembly position relative to the connection portions and are secured by welding thereto.

Abstract: The invention is directed to a process for the manufacture of a metallic molded structural part (1) for motor vehicle components such as door impact girders or bumpers with areas (2) with a higher ductility in relation to the rest of the structural component part. For this purpose, partial areas (2) of a plate (5) are initially heated to a temperature of 900.degree. C. within a period of less than 30 seconds. Subsequently, the thermal-treated plate (5') is shaped in a pressing tool (7) to form the molded structural part (1) and is heat-treated in the pressing tool (7).

Abstract: A method of manufacturing pipes having sections with different wall thicknesses from an initially plane sheet metal in which a starting sheet metal is subjected to a rolling deformation so as to intentionally produce areas of different wall thicknesses in rolling direction. Subsequently, the rolled sheet metal is cut to size as required. The intermediate product obtained in this manner is then shaped into a pipe and the abutting edges are then joined together.

Abstract: A method of manufacturing a pipe having sections with different cross-sectional configurations includes initially providing a sheet bar which has a rectangular base portion and at least one formation section integrally connected to the base portion. In the next step, the sheet bar is shaped into a hollow-cylindrical body. In this step, the base portion is deformed into a tubular shape and the formation section is deformed into a spiral shape. Subsequently, the final shaping of the pipe is carried out which may constitute widening of the formation section by a block which acts from the inside. In a subsequent joining procedure, abutting edges are connected.