Abstract: A fill limiter vent valve (FLVV) adapted for suspension downward into a fuel tank has upper and lower housing members having openings in their cylindrical walls cooperating to define a spill-over level for fuel into the FLVV producing float-initiated vent valve closure during a fuel fill event. The lower housing member has a latching member fixedly engageable with one or more cooperating latching features of the upper housing member in a plurality of relative axial positions; and the spill-over level is varied by relative axial movement of the housing members between those positions. Axial alignment of the latching member and the cooperating latching features is maintained by axially aligned, interacting surface features of the housing members.

Abstract: A fill limiter vent valve (FLVV) adapted for suspension downward into a fuel tank has upper and lower housing members having openings in their cylindrical walls cooperating to define a spill-over level for fuel into the FLVV producing float-initiated vent valve closure during a fuel fill event. The lower housing member has a latching member fixedly engageable with one or more cooperating latching features of the upper housing member in a plurality of relative axial positions; and the spill-over level is varied by relative axial movement of the housing members between those positions. Axial alignment of the latching member and the cooperating latching features is maintained by axially aligned, interacting surface features of the housing members.

Abstract: A grounded wiper assembly for a fuel sensor includes a wiper housing for rotation relative to a variable resistor and a wiper with at least one contact operatively supported by the wiper housing for contacting the variable resistor as the wiper housing rotates. The grounded wiper assembly includes a float arm connected to the wiper housing and a float connected to the float arm such that the float moves the float arm and the wiper housing relative to the variable resistor as a level of fuel increases and decreases in the fuel tank. The grounded wiper assembly further includes a conductor interconnecting the float arm and the wiper to bleed off electrical charges attached to fuel to ground.

Abstract: A sealed fuel level sensor for a fuel tank is provided. The sealed fuel level sensor includes a frame having a cavity therein. The sealed fuel level sensor further includes a variable resistor disposed in the cavity and operatively supported by the frame. The sealed fuel level sensor further includes a wiper disposed in the cavity for rotation relative to the variable resistor and for contacting the variable resistor. The sealed fuel level sensor further includes a cover connected to the frame to enclose the cavity. The cover includes an aperture extending therethrough. The sealed fuel level sensor further includes a bushing disposed within the aperture. The bushing having a body portion and a lip seal portion disposed on the body portion. The lip seal portion and the body portion having a bore therein. The sealed fuel level sensor further includes a float arm having an end extending through the aperture of the cover and the bore of the bushing and connected to the wiper.

Abstract: A multifunction fuel gauge has a rotating wiper assembly turned by a float in a fuel tank, the wiper assembly having two wiper contacts having different radial lengths which make contact with a plurality of contacts which form two concentric arcuate rows on a board. The first row has several contacts connected to a resistive element to provide a voltage signal to a fuel gauge. The second row has at least one conductive strip which has a width such that one of the wiper contacts makes electrical contact with the conductive strip for a portion of the arc transversed by the wiper assembly. This contact can be used, for example, as a low fuel sensor.

Abstract: A sealed fuel level sensor for a fuel tank is provided. The sealed fuel level sensor includes a frame having a cavity therein. The sealed fuel level sensor further includes a variable resistor disposed in the cavity and operatively supported by the frame. The sealed fuel level sensor further includes a wiper disposed in the cavity for rotation relative to the variable resistor and for contacting the variable resistor. The sealed fuel level sensor further includes a cover connected to the frame to enclose the cavity. The cover includes an aperture extending therethrough. The sealed fuel level sensor further includes a bushing disposed within the aperture. The bushing having a body portion and a lip seal portion disposed on the body portion. The lip seal portion and the body portion having a bore therein. The sealed fuel level sensor further includes a float arm having an end extending through the aperture of the cover and the bore of the bushing and connected to the wiper.

Abstract: A cover assembly for a fuel tank of a vehicle includes a cover made of a metal material adapted to close an opening in the fuel tank having a fuel reservoir disposed therein and an insert molded to the cover to form a plurality of members to allow components to be attached thereto. The insert is integral, unitary, and one-piece.

Abstract: A device and method for venting a tank comprising an intermediate shutoff valve as part of a cover that closes a tank opening. The intermediate shutoff valve is placed between an existing valve and a vent port in a liquid storage tank. The shutoff valve is operable to substantially fluidly seal the vent port when the vent valve is displaced greater than a predetermined amount. The intermediate shutoff valve facilitates complete removal of the existing vent valve during an impact wherein a wall of the storage tank impacts the existing valve. Upon impact, the intermediate shutoff valve is operable to close and seal a tank opening created by the displacement and removal of the existing vent valve.

Abstract: A sealed fuel level sensor for a fuel tank includes a frame having a cavity therein and a variable resistor disposed in the cavity and operatively supported by the frame. The sealed fuel level sensor also includes a wiper disposed in the cavity for rotation relative to the variable resistor and for contacting the variable resistor. The sealed fuel level sensor includes a cover connected to the frame to enclose the cavity and a float arm extending through the cover and connected to the wiper. The sealed fuel level sensor further includes a float connected to the float arm such that the float moves the float arm and the wiper relative to the variable resistor as a level of fuel increases and decreases in the fuel tank.

Abstract: A fuel pump module assembly for a fuel tank in a vehicle includes a reservoir adapted to be disposed in the fuel tank. The fuel pump module assembly also includes a fuel pump disposed in the reservoir to pump fuel from the fuel tank to an engine of the vehicle. The fuel pump module assembly includes a filter disposed in the reservoir and having an inlet fluidly connected to the fuel pump and having a first outlet fluidly connected to the engine and a second outlet. The fuel pump module assembly further includes a regulating valve disposed in the reservoir and fluidly connected to the second outlet to control fuel supply pressure to the engine.

Abstract: A cover assembly for a fuel tank of a vehicle includes a cover made of a metal material adapted to close an opening in the fuel tank having a fuel reservoir disposed therein and an insert molded to the cover to form a plurality of members to allow components to be attached thereto. The insert is integral, unitary, and one-piece.

Abstract: A fuel level indication assembly for a fuel tank includes at least one ultrasonic sensor having a drum to emit and receive a sonic signal. The at least one ultrasonic sensor is adapted to be disposed in either one of a liquid fuel and a fuel vapor/air space within the fuel tank to measure a level of liquid fuel within the fuel tank.

Abstract: An in-tank fuel line quick connector assembly for a fuel tank in a vehicle including a first member adapted to be disposed inside of the fuel tank and having a projection extending outwardly. The in-tank fuel line quick connector assembly also includes a second member adapted to be disposed inside of the fuel tank and having a cavity to receive the projection. The in-tank fuel line quick connector assembly further includes a seal ring disposed in the cavity to engage the first member. The second member has opposed latches adjacent the cavity and being movable to engage the projection for retaining the first member and the second member together.

Abstract: A fuel pump module assembly for a fuel tank in a vehicle includes a reservoir adapted to be disposed in the fuel tank. The fuel pump module assembly also includes a fuel pump disposed in the reservoir to pump fuel from the fuel tank to an engine of the vehicle. The fuel pump module assembly includes a filter disposed in the reservoir and having an inlet fluidly connected to the fuel pump and having a first outlet fluidly connected to the engine and a second outlet. The fuel pump module assembly further includes a regulating valve disposed in the reservoir and fluidly connected to the second outlet to control fuel supply pressure to the engine.

Abstract: A device and method for venting a tank comprising an intermediate shutoff valve as part of a cover that closes a tank opening. The intermediate shutoff valve is placed between an existing valve and a vent port in a liquid storage tank. The shutoff valve is operable to substantially fluidly seal the vent port when the vent valve is displaced greater than a predetermined amount. The intermediate shutoff valve facilitates complete removal of the existing vent valve during an impact wherein a wall of the storage tank impacts the existing valve. Upon impact, the intermediate shutoff valve is operable to close and seal a tank opening created by the displacement and removal of the existing vent valve.

Abstract: A fuel level indication assembly for a fuel tank includes at least one ultrasonic sensor having a drum to emit and receive a sonic signal. The at least one ultrasonic sensor is adapted to be disposed in either one of a liquid fuel and a fuel vapor/air space within the fuel tank to measure a level of liquid fuel within the fuel tank.

Abstract: A ceramic resistor card assembly for a fuel sensor includes a card portion made of a ceramic material. The ceramic resistor card assembly also includes a first conductive ink disposed on the card portion to form a fuel level portion. The ceramic resistor card assembly further includes a second conductive ink disposed on the card portion to form at least one contact for the fuel level portion. The first conductive ink is void of Silver and the second conductive ink contains Silver.

Abstract: A grounded fuel delivery module for a fuel system of a vehicle includes a fuel pump adapted to pump fuel from a fuel tank to an engine of the vehicle. The grounded fuel delivery module also includes a retainer contacting the fuel pump and a cover adapted to cover an opening in the fuel tank. The grounded fuel delivery module further includes at least one guide rod interconnecting the cover and the retainer to complete an electrical circuit used for grounding of components attached to either one of the cover and the retainer.

Abstract: A grounded wiper assembly for a fuel sensor includes a wiper housing for rotation relative to a variable resistor and a wiper with at least one contact operatively supported by the wiper housing for contacting the variable resistor as the wiper housing rotates. The grounded wiper assembly includes a float arm connected to the wiper housing and a float connected to the float arm such that the float moves the float arm and the wiper housing relative to the variable resistor as a level of fuel increases and decreases in the fuel tank. The grounded wiper assembly further includes a conductor interconnecting the float arm and the wiper to bleed off electrical charges attached to fuel to ground.

Abstract: A fuel filter assembly for a fuel delivery module for a fuel system of a vehicle includes a filter housing adapted to be disposed in a fuel reservoir of the fuel delivery module and having a closed end and an open end. The fuel filter assembly also includes a fuel filter disposed in the filter housing and an end cap connected to the filter housing to close the open end. The fuel filter has an integral spring cooperating with the filter housing to urge the fuel filter toward the end cap.