Abstract: A process for heating a ceramic shaped part by providing a ceramic shaped part which at ambient temperature has a homogeneously distributed carbon skeleton, and heating the shaped part inductively.

Abstract: An apparatus for closing and/or regulating the discharge or tapping of molten metal from a metallurgical vessel is formed by a ceramic stator member to be fixed to a metallurgical vessel and having a pipe-shaped portion having extending therethrough at least one lateral opening, and a ceramic rotor member having a pipe-shaped portion having extending therethrough at least one lateral opening. The stator and rotor members are coaxially assembled with the pipe-shaped portion of one member fitted over and surrounding the pipe-shaped portion of the other member. The pipe-shaped portions have radially confronting respective cylindrical inner and outer sealing surfaces onto which open the lateral openings, such inner and outer sealing surfaces sealingly engaging to define a primary seal to prevent leakage of molten metal. The stator and rotor members have respective axially confronting end sealing surfaces. The rotor member is axially movable, i.e.

Abstract: A shutoff and/or control assembly for use in regulating the discharge from a metallurgical vessel includes a refractory ceramic rotor member to be coupled to a stator to be rotated relative thereto to control discharge. A drive rod has an inner end extending into the rotor member and engaging therewith such that rotation of the drive rod causes rotation of the rotor member. At least an inner end portion of the drive rod is formed of a ceramic material.

Abstract: An apparatus is disclosed for use in replacing a worn pouring pipe by moving a pouring pipe from a waiting position to a pouring position beneath a discharge opening of a metallurgical vessel, and for use in adjusting flow of molten metal from the metallurgical vessel through the discharge opening. For this purpose, slide rails are provided beneath the metallurgical vessel for supporting head plates of pouring pipe in the waiting position, the pouring position and a discharge position. Also, a linear actuator is provided for pushing the pouring pipe from the waiting position to the pouring position, and can be detachably coupled to the head plate of the pouring pipe so that it can move the pouring pipe in opposing direction to adjust the flow of molten metal through the discharge opening between zero flow and full flow.

Abstract: An apparatus for closing and/or regulating the discharge or tapping of molten metal from a metallurgical vessel includes a refractory outer pipe member having therethrough a discharge passage defining outer and inner openings and a refractory inner pipe member positioned within the outer pipe member, the inner pipe member having therethrough a passage defining outer and inner openings. A first of the pipe members is movable with respect to a second of the pipe members between open and closed positions. In the opened position, the discharge passages of the pipe members are aligned to define a molten metal discharge channel for passage therethrough in a flow direction of molten metal from an inlet opening to an outlet opening of the discharge channel. The cross-sectional area of the discharge channel is a minimum at the inlet opening and is increased between the inlet opening and the outlet opening.

Abstract: A closing and/or regulating apparatus for tapping molten metal from the interior of the metallurgical vessel includes an inner refractory pipe having extending through a wall thereof at least one opening and an outer refractory pipe fitted over the inner pipe and having extending through a wall thereof at least one opening. Outer and inner surfaces of the inner and outer pipes, respectively, define mating sealing surfaces. One of the pipes is fixedly mounted to a metallurgical vessel, and the other pipe is movable axially and/or rotatably relative to the one pipe to thereby selectively bring the openings to the two pipes relatively into and out of alignment. The inner pipe has adjacent an inner end thereof at a position inwardly of the opening therein a closure closing the interior of the inner pipe. The outer pipe defines therein a space forming a gas distribution chamber at a location confronting the closure.

Abstract: An apparatus for closing and/or regulating the discharge or tapping of molten metal from a metallurgical vessel includes a ceramic stator member to be fixed to a metallurgical vessel and having a pipe-shaped portion having extending therethrough at least one lateral opening, and a ceramic rotor member having a pipe-shaped portion having extending therethrough at least one lateral opening. The stator and rotor members are coaxially assembled with the pipe-shaped portion of one member fitted over and surrounding the pipe-shaped portion of the other member. The pipe-shaped portions have radially confronting respective cylindrical inner and outer sealing surfaces onto which open the lateral openings, such inner and outer sealing surfaces sealingly engaging to define a primary seal to prevent leakage of molten metal. The stator and rotor members have respective axially confronting end sealing surfaces. The rotor member is axially movable, i.e.

Abstract: A rotary valve for controlling the discharge of molten metal in a substantially downward direction from a metallurgical vessel includes a refractory rotor rotatable about a substantially horizontal axis. The rotor has an outer peripheral surface, either conical or cylindrical, arranged symmetrically about the axis, and the rotor has therethrough a flow channel having inlet and outer ports, at least the outlet port opening onto the outer surface. A refractory stator has therein a recess defined by an inner surface, either conical or cylindrical, complementary to the outer surface of the rotor, the stator having therethrough a discharge channel. The rotor fits within the recess in the stator, with the outer and inner surfaces thereof being complementarily positioned symmetrically about the axis.

Abstract: A closing and/or regulating apparatus for tapping molten metal from the interior or a metallurgical vessel includes a vertical inner pipe having extending through a wall thereof at least one opening for the passage of molten metal. An outer pipe is fitted over the inner pipe and has extending through a wall thereof at least one opening. One of the pipes is to be mounted stationarily with respect to a metallurgical vessel, and the other of the pipes is displaceable relative to such one pipe in a vertical axial direction through a working stroke at which the openings of the pipes may be brought into alignment to thereby discharge molten metal downwardly through the interior of the inner pipe. The dimension of the opening in the stationary pipe in such direction is greater than the dimension of the opening in the displaceable pipe in such direction.

Abstract: Disclosed are wearable carbon-containing refractory elements, such as wearable refractory parts of a slide valve for use in controlling flow of molten metal from a metallurgical vessel, which are impregnated with tar or other wear reducing agent. In order to prevent decarburization of the refractory elements, they are saturated in an aqueous borate solution and then dried, so that the borate will migrate outwardly toward the surfaces of the elements and form protective layers which will prevent infiltration of ambient air into the refractory material. Prior to saturation of the elements in the borate solution, the wearable surfaces of the elements, such as those surfaces which will be subject to contact with molten metal, are coated with film which will prevent saturation by the borate solution, such that no protective layer is formed at the wearable surfaces. This allows the tar or other wear reducing agent to migrate outwardly through the wearable surfaces so as to reduce wear caused by the molten metal.

Abstract: A rotary valve for controlling the discharge of molten metal from a metallurgical vessel includes a refractory rotor having a cylindrical outer peripheral surface and fitted within a recess defined by a cylindrical inner surface in a refractory stator and complementary to the outer surface. The rotor may be rotated about either a horizontal or a vertical axis relative to the stator and may be axially moved within the recess therein. The rotary valve may be mounted on the exterior of a bottom wall of a metallurgical vessel or alternatively may be mounted within a refractory lining of the metallurgical vessel, particularly in a transition area between a side wall and a bottom wall of the metallurigcal vessel. Further alternatively, the rotary valve may be mounted within the refractory lining of the bottom wall of the metallurgical vessel, with the rotor extending through the bottom wall and being actuated for movement from below the bottom wall.

Abstract: A refractory shutoff assembly for controlling the discharge of molten metal from a metallurgical vessel includes a refractory inner pipe to be fixedly mounted in a bottom of the vessel, such inner pipe having therethrough at least one opening at a position to be above the vessel bottom. A refractory outer pipe is mounted about the inner pipe and has therethrough at least one opening. The outer pipe has a lower end with an annular end surface. The outer pipe is movable relative to the inner pipe axially thereof between an open position, whereat the opening in the outer pipe aligns with the opening in the inner pipe, and a closed position, whereat such openings are isolated to block molten metal discharge.

Abstract: A process of making carbon-bonded refractory shapes by preparing a mix of refractory materials, pitch or tar and a binder resin, molding the mix into shapes and hardening the shapes. A starting mix is used which, based on the added quantity by weight of pitch or tar, contains 1 to 10 weight % of hollow fibers. The refractory shapes have the advantage that they exhibit less cracking, and hardly any, or even no, breaking occurs during their fabrication.

Abstract: A rotary valve for controlling the discharge of molten metal from a metallurgical vessel includes a refractory rotor having a cylindrical outer peripheral surface and fitted within a recess defined by a cylindrical inner surface in a refractory stator and complementary to the outer surface. The rotor may be rotated about either a horizontal or a vertical axis relative to the stator and may be axially moved within the recess therein. The rotary valve may be mounted on the exterior of a bottom wall of a metallurgical vessel or alternatively may be mounted within a refractory lining of the metallurgical vessel, particularly in a transition area between a side wall and a bottom wall of the metallurgical vessel. Further alternatively, the rotary valve may be mounted within the refractory lining of the bottom wall of the metallurgical vessel, with the rotor extending through the bottom wall and being actuated for movement from below the bottom wall.

Abstract: A rotary valve for controlling the discharge of molten metal in a substantially downward direction from a metallurgical vessel includes a refractory rotor rotatable about a substantially horizontal axis. The rotor has an outer peripheral surface, either conical or cylindrical, arranged symmetrically about the axis, and the rotor has therethrough a flow channel having inlet and outlet ports, at least the outlet port opening onto the outer surface. A refractory stator has therein a recess defined by an inner surface, either conical or cylindrical, complementary to the outer surface of the rotor, the stator having therethrough a discharge channel. The rotor fits within the recess in the stator, with the outer and inner surfaces thereof being complementarily positioned symmetrically about the axis.

Abstract: Method of producing a refractory light-weight brick from a mixture of a granular refractory material, a binder, a foaming agent, further addition agents, and water, wherein the mixture is poured as a foamed, aqueous slurry into molds and the set moldings are dried and fired. The mixture contains, by weight, 1-10% hydrated aluminumhydroxychloride, 0.1-3% magnesia (MgO) and 87-97% refractory material. The slurry sets rapidly in the molds.