Abstract: A tool for a resin transfer moulding method comprises a cavity, a resin trap and a transition region, wherein the cavity is designed such that a component can be accommodated in it. Furthermore, the resin trap is integrated in the tool, and the transition region is designed such that with it a connection between the cavity and the resin trap can be established.

Abstract: A docking system for docking a liquid stream carrying line to a docking body, a line end for docking a liquid stream carrying line to a docking interface of a docking body, as well as to a method for preventing liquid from continuing to flow when undocking a line end of a liquid stream carrying line from a docking interface of a docking body. The docking system includes a line end having a first form that is conically tapered in the direction of flow and a docking interface which is situated on the docking body and has a second form that is conically tapered in the direction of flow. The first conically tapered form and the second conically tapered form are adapted to one another in such a way that, in the docked state, they are mutually set apart in one coupling region by an interspace defined by a sealing ring, concentrically opposing one another.

Abstract: Disclosed is a device for producing a fiber preform with virtually any desired surface geometry by the TFP process, wherein a fiber strand can be laid by a guiding device in virtually any desired path curve on a backing layer and the fiber strand can be attached on the backing layer by at least one fixing thread by means of a sewing head. The backing layer can be positioned in an xy direction in relation to the guiding device and the sewing head, wherein the sewing head and/or the guiding device can be positioned in a z direction. As a result of the separation of the positioning capabilities of the backing layer (xy direction) and the guiding device, the sewing head and the lower thread guide (z direction), a relatively simple construction of the device is obtained. By means of the device according to the invention, it is possible, for example, to produce fiber preforms for dome-shaped composite components that are used inter alia as pressure bulkheads for cabins in aircraft with virtually optimum properties.

Abstract: This application describes a tool, an arrangement, and a method of manufacturing a component. The manufacturing of the component is achieved by a resin transfer from a storage chamber via a transfer line into a working chamber. Before the resin transfer, taking place, for example by a compressed air charging of the storage chamber, the storage chamber is filled with an amount of resin adjusted to the size of the component. furthermore, a semi-finished product, consisting of cut-to-size reinforcement fibers, is inserted into the working chamber that is adjusted to the form of the component to be produced. Storage chamber, transfer line, and working chamber are configured in a one-piece mould casing of the tool. The application further describes a component manufactured by the above-mentioned tool or by the above-mentioned method respectively.

Abstract: The invention relates to a guiding device 1 for a device for producing fibre preforms by the TFP process for composite components by laying and attaching a fibre strand 3 on a backing layer with virtually any desired path curve, the guiding device 1 serving substantially for guiding the fibre strand 3. According to the invention, the guiding device 1 has a through-opening 2 with a variable cross-sectional geometry for leading through the fibre strand 3, wherein the guiding device 1 can be fitted in the region of a sewing head of the device for carrying out the TFP process. As a result of the variable cross-sectional geometry of the through-opening 2, the width of the fibre strands 3 to be laid and attached can be increased, for example in portions of the path curve with small radii of curvature, so that undesired local thickenings are avoided in these portions of the path curve.

Abstract: Disclosed is a method for producing single- or multi-layered fiber performs by the TFP process with fiber strands which are aligned substantially such that they are oriented with the flux of force, are laid on at least one backing layer and are attached by at least one fixing thread. After completion of the TFT process, at least one fiber preform is introduced into a fixing device to secure the position of the fiber strands and the fixing threads and/or the backing layers are at least partially removed. As a result of the preferably complete removal of the fixing threads and/or the backing layer from the fiber preform, the latter has virtually ideal mechanical, quasi isotropic properties. In a preferred variant, the fixing threads and/or the backing layers are formed by a water-soluble material, so that they can be completely dissolved by water as the solvent and flushed out.

Abstract: Disclosed is a method for producing single- or multi-layered fiber preforms by the TFP process with fiber strands, which are aligned substantially such that they are oriented with the flux of force, are laid on a backing layer and are attached by fixing threads, in order to form a fiber preform with virtually any desired material thickness and without a troublesome backing layer. A release layer is applied at least in certain regions to the backing layer and, after completion of the TFP process, the fiber preform is introduced into a fixing device, in which at least some of the fixing threads are melted by heat being supplied, and subsequently the backing layer, separated from the fiber preform by the release layer, is detached from the fiber preform.

Abstract: The present invention relates to a method and a device for placing at least one material layer onto a relief mould for producing a composite material. Thereby, an elastically-reversibly deformable body with a surface relief that is designed to correspond to the relief mould is pressed against the material layer, as a result of which the surface of said body is deformed, and the material layer can be picked up. As a result of its elastically-reversible characteristics the body subsequently deforms back to its initial state so that the material layer can easily be placed onto the relief mould.

Abstract: The present invention relates to a connecting structure for an aircraft or spacecraft, with a structural component and a stringer. The stringer is connected to the structural component by means of connecting regions. In order to reduce stress peaks that result for example from impact in the structural component, a high impact material is introduced into at least one of the connecting regions to provide a local increase in the energy absorbing capacity of the at least one connecting region.

Abstract: The invention relates to a window replacement for filling a window frame in an aircraft, in particular a passenger aircraft, the window replacement being fixable by means of a retainer in the window frame in place of the window assembly when the window assembly is removed. According to the invention, the window replacement comprises a panel-shaped element with at least a single curvature, the panel-shaped element, being made of a synthetic material. In one configurational variant, the window replacement according to the invention is formed by a monolithic panel-shaped element. In a second configurational variant, the panel-shaped element of the window replacement is formed by a sandwich panel. Both embodiments allow a weight reduction in comparison with a window replacement of a metallic material.

Abstract: A fiber textile semi-finished material is fed directly and reformed onto a carrier and reforming tool, where it is fixed with a binder. The carrier has a contour matching the negative or positive shape of the final required geometry of a preform that is to be fabricated. The reformed semi-finished article fixed with the binder is removed from the carrier to provide the preform. Several preforms of different cross-sectional shapes are joined together, compacted to form a dense component having nearly the required finished contour, impregnated with a matrix system including a curable adhesive resin, and then cured under an elevated temperature and/or pressure. The result is a finished fiber reinforced composite structural element such as an aircraft window frame. This method is carried out on an apparatus including the rotating carrier and reforming tool, which may have a cylindrical and/or annular surface for receiving and reforming the material.

Abstract: A method of producing a textile preform to be used for making a fiber reinforced plastic composite product involves the following steps. A two- or three-dimensional semi-finished textile material or article is produced by essentially any textile production process, such as weaving, knitting or braiding. A binder is applied to the textile material, which is then subjected to a reforming and/or draping process by being applied onto a carrier and reforming tool having a contour or geometry adapted to that of the desired preform that is to be produced. Thereby, the previously unfixed fibers of the textile material are brought into the desired finished orientation and are then fixed, and the cross-sectional shape of the material is changed. This produces the preform having the desired contour, geometry and fiber orientation. The preform may then be subjected to further processing steps to form the finished composite product.

Abstract: Fabric reinforced structural components having a predetermined configuration are produced by first assembling a plurality of preforms prepared as semifinished fabric products. Each preform has a configuration that approximates a portion or section of the predetermined configuration of the finished product so that an assembly of the several preforms resembles approximately the predetermined configuration. The assembly is then compacted between two tool sections. The compacted assembly is then impregnated with a matrix forming resin which is then cured. The compacting is performed in a molding tool that includes the two tool sections placed in a flexible vacuum bag that is evacuable. When the compaction is completed the plurality of preforms together have the predetermined configuration of the structural component within a permissible configuration tolerance range.

Abstract: A method of producing a textile preform to be used for making a fiber reinforced plastic composite product involves the following steps. A two- or three-dimensional semi-finished textile material or article is produced by essentially any textile production process, such as weaving, knitting or braiding. A binder is applied to the textile material, which is then subjected to a reforming and/or draping process by being applied onto a carrier and reforming tool having a contour or geometry adapted to that of the desired preform that is to be produced. Thereby, the previously unfixed fibers of the textile material are brought into the desired finished orientation and are then fixed, and the cross-sectional shape of the material is changed. This produces the preform having the desired contour, geometry and fiber orientation. The preform may then be subjected to further processing steps to form the finished composite product.

Abstract: A fiber textile semi-finished material is fed directly and reformed onto a carrier and reforming tool, where it is fixed with a binder. The carrier has a contour matching the negative or positive shape of the final required geometry of a preform that is to be fabricated. The reformed semi-finished article fixed with the binder is removed from the carrier to provide the preform. Several preforms of different cross-sectional shapes are joined together, compacted to form a dense component having nearly the required finished contour, impregnated with a matrix system including a curable adhesive resin, and then cured under an elevated temperature and/or pressure. The result is a finished fiber reinforced composite structural element such as an aircraft window frame. This method is carried out on an apparatus including the rotating carrier and reforming tool, which may have a cylindrical and/or annular surface for receiving and reforming the material.