Patents by Inventor Usama E. Younes

Usama E. Younes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10533067
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: January 14, 2020
    Assignee: Covestro LLC
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Publication number: 20180362701
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Application
    Filed: August 22, 2018
    Publication date: December 20, 2018
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Patent number: 10081702
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Grant
    Filed: August 13, 2015
    Date of Patent: September 25, 2018
    Assignee: COVESTRO LLC
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Patent number: 9580598
    Abstract: A polyurethane-forming system having a viscosity at 25° C. of less than 600 mPas for at least 30 minutes, a gel time at ambient temperature of greater than 60 minutes and a water content of less than 0.06% by weight, based on total system weight, is used to produce composites by a vacuum infusion process. This system makes it possible to produce large composites such as wind turbine blades having excellent physical properties.
    Type: Grant
    Filed: March 25, 2011
    Date of Patent: February 28, 2017
    Assignee: Covestro LLC
    Inventor: Usama E. Younes
  • Publication number: 20170044301
    Abstract: Disclosed are compositions that comprise water and a polyether polyol derived from sucrose and an alkylene oxide, as well as polyurethane foam systems comprising such compositions, methods for their production, and the resulting polyurethane foams.
    Type: Application
    Filed: August 13, 2015
    Publication date: February 16, 2017
    Inventors: Anthony R. Loveday, Eloy C. Martinez, James L. Lambach, Richard Raul Romero, Usama E. Younes, Ray Joseph Anderson
  • Publication number: 20130256605
    Abstract: Composite materials having a multi-wall carbon nanotube content of from 4 to 15% by weight, based on total weight of the composite, are produced from a dispersion of multi-wall carbon nanotubes (MWCNTs) and a fiber reinforcing material in a carrier fluid which is processed to form a shaped article that may then be infused with a liquid polymer or polymer-forming mixture to form the composite.
    Type: Application
    Filed: March 29, 2012
    Publication date: October 3, 2013
    Applicant: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, Serkan Unal, Eric Giles, Joel Matsco
  • Publication number: 20130072588
    Abstract: Impact resistant, medium density molded polyurethane foams are produced by the process of the present invention. These foams include from 5 to 35% by weight of glass fibers having an average fiber length of from 12.5 to 50 mm and from 25 to 60% by weight of one or more particulate fillers having an average particle size of from 0.3 to 40 microns.
    Type: Application
    Filed: September 21, 2011
    Publication date: March 21, 2013
    Applicant: Bayer MaterialScience LLC
    Inventors: James W. Rosthauser, James P. Kotar, Usama E. Younes
  • Publication number: 20120245286
    Abstract: A polyurethane-forming system having a viscosity at 25° C. of less than 600 mPas for at least 30 minutes, a gel time at ambient temperature of greater than 60 minutes and a water content of less than 0.06% by weight, based on total system weight, is used to produce composites by a vacuum infusion process. This system makes it possible to produce large composites such as wind turbine blades having excellent physical properties.
    Type: Application
    Filed: March 25, 2011
    Publication date: September 27, 2012
    Applicant: Bayer MaterialScience LLC
    Inventor: Usama E. Younes
  • Patent number: 8178591
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: May 15, 2012
    Assignees: Bayer MaterialScience LLC, Bayer MaterialScience AG
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Publication number: 20120003454
    Abstract: A reinforced polymer composite that includes a Class A surface and method of making are disclosed. A reinforced polymer composite comprises a polymeric barrier layer that comprises a barrier layer first surface, a barrier layer second surface, and a plurality of hard segment domains. A reinforced polymer composite also comprises a reinforced polymeric layer covering at least a portion of the barrier layer first surface, wherein the barrier layer second surface exhibits a Class A quality, and wherein the plurality of hard segment domains substantially suppress deformation of the polymeric barrier layer at a molding temperature of the reinforced polymer composite. Optionally, an in-mold coating that has a Class A surface covers at least a portion of the barrier layer second surface.
    Type: Application
    Filed: January 12, 2010
    Publication date: January 5, 2012
    Applicant: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, John H. Perry, James W. Rosthauser
  • Publication number: 20100124652
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Application
    Filed: January 19, 2010
    Publication date: May 20, 2010
    Applicant: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Patent number: 7670501
    Abstract: Microcellular polyurethane flexible foams having densities no greater than 0.3 g/cc which are suitable for use as lightweight shoe sole components are produced with carbon dioxide in an amount such that the polyurethane-forming mixture has a free rise density of from about 0.03 to about 0.3 g/cc. At least a portion of that carbon dioxide is dissolved as a gas into one or both of the reaction components. The amount of dissolved carbon dioxide must be such that the froth density of the isocyanate and/or isocyanate-reactive component(s) in which the carbon dioxide is dissolved will be from about 0.1 to about 0.8 g/cc. Additional carbon dioxide may be formed by the reaction of water and isocyanate during the polyurethane-forming reaction but the total amount of CO2 present should be controlled to ensure that the polyurethane-forming mixture has a free rise density of from about 0.03 to 0.3 g/cc.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: March 2, 2010
    Assignee: Bayer MaterialScience LLC
    Inventors: Usama E. Younes, David M. Baily, Charles R. Carpenter
  • Publication number: 20080058468
    Abstract: Fiber-reinforced polyurethanes having densities no greater than 0.9 g/cc which are suitable for use as automotive components are produced from a polyurethane-forming reaction mixture in which carbon dioxide is dissolved in one or both of the reaction components. The amount of dissolved carbon dioxide is from 0.2 to 2.0 g/l. The isocyanate-reactive component is a polyol having a functionality of from 3 to 8 and a hydroxyl number of at least 600. Any fibrous material may be used but glass fiber, particularly glass fibers having lengths from 12.5 to 100 mm are particularly preferred.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 6, 2008
    Inventor: Usama E. Younes
  • Patent number: 6458861
    Abstract: Microcellular polyurethane flexible foams suitable for use as lightweight shoe sole components are produced by dissolving carbon dioxide into one or both of the iso-side or resin-side of an isocyanate-prepolymer-based microcellular polyurethane foam formulation. The resultant foams possess more uniform cell structure and enhanced physical properties as compared to all water-blown foams of the same basic formulation and density. The hardness of the foams is more suitable for shoe sole, particularly midsole applications, than that of the water-blown foams, despite the lower urea hard segment content of the CO2 blown foams.
    Type: Grant
    Filed: January 18, 2001
    Date of Patent: October 1, 2002
    Assignee: Bayer Antwerp N.V.
    Inventor: Usama E. Younes
  • Publication number: 20020132870
    Abstract: Microcellular polyurethane flexible foams suitable for use as lightweight shoe sole components are produced by dissolving carbon dioxide into one or both of the iso-side or resin-side of an isocyanate-prepolymer-based microcellular polyurethane foam formulation. The resultant foams possess more uniform cell structure and enhanced physical properties as compared to all water-blown foams of the same basic formulation and density. The hardness of the foams is more suitable for shoe sole, particularly midsole applications, than that of the water-blown foams, despite the lower urea hard segment content of the CO2 blown foams.
    Type: Application
    Filed: January 18, 2001
    Publication date: September 19, 2002
    Applicant: Bayer Antwerp N.V.
    Inventor: Usama E. Younes
  • Patent number: 6395798
    Abstract: Low density microcellular polyurethane foams suitable for athletic shoe midsoles and other applications are prepared by diol chain extension of 12 to 16% free NCO isocyanate-terminated prepolymers prepared by reacting an excess of di- or polyisocyanate with one or more high molecular weight, high functionality polyoxypropylene diols preferably employing water as a reactive blowing agent. The microcellular elastomers exhibit increased hardness despite the higher molecular weight of the polyoxypropylene diol and further exhibit greater tear resistance, lower compression set, and markedly lower shrinkage.
    Type: Grant
    Filed: December 21, 1995
    Date of Patent: May 28, 2002
    Assignee: Bayer Antwerp, N.V.
    Inventor: Usama E. Younes
  • Patent number: 6022903
    Abstract: Microcellular polyurethane elastomers having sharply reduced or virtually no urea linkages may be prepared without resort to organic physical blowing agents by frothing a frothable mixture containing isocyanate reactive polyols and chain extenders, and a frothable isocyanate component. The isocyanate component is derived by reacting a stoichiometric excess of a di- or polyisocyanate with a polyol component containing an ultra-low unsaturation polyol. The froth-produced elastomers surprisingly exhibit greatly improved tear strengths, compression set, and other physical properties as compared to all water-blown microcellular elastomers of the same density.
    Type: Grant
    Filed: July 9, 1998
    Date of Patent: February 8, 2000
    Assignee: Arco Chemical Technology L.P.
    Inventors: Usama E. Younes, Gary L. Allen, Nigel Barksby
  • Patent number: 5965778
    Abstract: Elastomers exhibiting decreased demold times and improved green strength are prepared by reacting a di- or polyisocyanate with a monodisperse polyoxypropylene diol having ultra-low unsaturation, and preferably prepared by the double metal cyanide.t-butyl alcohol catalyzed polymerization of propylene oxide. Further improved demold times and elevated elastomer physical properties are made possible by the use of multidisperse polyoxyalkylene polyether polyol blends having an overall unsaturation of less than 0.010 meq/g and a polydispersity of about 1.4 or greater.
    Type: Grant
    Filed: August 31, 1998
    Date of Patent: October 12, 1999
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Gary L. Allen, Nigel Barksby, Stephen D. Seneker, Usama E. Younes
  • Patent number: 5849944
    Abstract: Elastomers exhibiting decreased demold times and improved green strength are prepared by reacting a di- or polyisocyanate with a monodisperse polyoxypropylene diol having ultra-low unsaturation, and preferably prepared by the double metal cyanide.t-butyl alcohol catalyzed polymerization of propylene oxide. Further improved demold times and elevated elastomer physical properties are made possible by the use of multidisperse polyoxyalkylene polyether polyol blends having an overall unsaturation of less than 0.010 meq/g and a polydispersity of about 1.4 or greater.
    Type: Grant
    Filed: May 27, 1997
    Date of Patent: December 15, 1998
    Assignee: ARCO Chemical Technology, L.P.
    Inventors: Gary L. Allen, Nigel Barksby, Stephen D. Seneker, Usama E. Younes
  • Patent number: 5728745
    Abstract: Elastomers exhibiting decreased demold times and improved green strength are prepared by reacting a di- or polyisocyanate with a monodisperse polyoxypropylene diol having ultra-low unsaturation, and preferably prepared by the double metal cyanide.t-butyl alcohol catalyzed polymerization of propylene oxide. Further improved demold times and elevated elastomer physical properties are made possible bythe use of multidisperse polyoxyalkylene polyether polyol blends having an overall unsaturation of less than 0.010 meq/g and a polydispersity of about 1.4 or greater.
    Type: Grant
    Filed: December 19, 1996
    Date of Patent: March 17, 1998
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Gary L. Allen, Nigel Barksby, Stephen D. Seneker, Usama E. Younes