Abstract: A dust extractor for a drill is provided, including a single air flow path, a shroud having an internal chamber for collecting dust in fluid communication with a first end of the single air flow path, a filter assembly located in the single air flow path, a vacuum source connected to a second end of the single air flow path, and an air flow control mechanism controlling a direction of air flow generated by the vacuum source. During a normal operation, the vacuum source draws air and entrained debris from the internal chamber of the shroud through the single air flow path. During a back flush operation, the vacuum source blows air and entrained debris through the single air flow path towards the shroud. The air passes through the filter assembly to remove the entrained debris in either direction.

Abstract: A power tool comprises a housing and an inner mechanism mounted at least partially within the housing. The inner mechanism is configured to be reciprocally moveable with respect to the housing and the inner mechanism has a motor fan assembly. The power tool comprises an air inlet and an air outlet positioned in the housing and a cooling airflow path extending between the air inlet and the air outlet via the motor fan assembly. The power tool also comprises at least one air conduit located on the airflow path configured to guide the cooling airflow from the air inlet to the motor fan assembly wherein a first end of the air conduit is fixed and a second end of the at least one air conduit is a free end.

Abstract: A dust collection box for a dust extractor includes first and second air inlet chambers, an air inlet aperture through which air is drawn into the first air inlet chamber, an air outlet aperture through which air is dawn out of the second air outlet chamber, an air intermediate chamber formed in the housing, and a filter mounted within the housing. The filter includes a first part through which air passes from the air inlet chamber to the air outlet chamber, and a second part through which air passes from the air inlet chamber to the air intermediate chamber. An ambient air aperture is formed in the wall of the housing. A valve disposed proximate the ambient air aperture is switchable to connect the air intermediate chamber to only one of the air outlet chamber or the ambient air aperture.

Abstract: A dust extractor is provided including a main housing, a telescopic tubular extension arm comprising a first forward section slidable into or out of a second rear section over a stroke length between a first inner position and a second outer position, the second rear section being mounted onto the main housing, a shroud mounted on one end of the first forward section remote from the second rear section, a biasing force arranged to urge the first forward section to slide out of the second rear section towards the second outer position, and a dust collection box mounted on the main housing. The stroke length of the telescopic extension arm is greater than 150 mm.

Abstract: A dust collection box for a dust extractor includes first and second air inlet chambers, an air inlet aperture through which air is drawn into the first air inlet chamber, an air outlet aperture through which air is dawn out of the second air outlet chamber, an air intermediate chamber formed in the housing, and a filter mounted within the housing. The filter includes a first part through which air passes from the air inlet chamber to the air outlet chamber, and a second part through which air passes from the air inlet chamber to the air intermediate chamber. An ambient air aperture is formed in the wall of the housing. A valve disposed proximate the ambient air aperture is switchable to connect the air intermediate chamber to only one of the air outlet chamber or the ambient air aperture.

Abstract: A dust extractor for a drill is provided, including a single air flow path, a shroud having an internal chamber for collecting dust in fluid communication with a first end of the single air flow path, a filter assembly located in the single air flow path, a vacuum source connected to a second end of the single air flow path, and an air flow control mechanism controlling a direction of air flow generated by the vacuum source. During a normal operation, the vacuum source draws air and entrained debris from the internal chamber of the shroud through the single air flow path. During a back flush operation, the vacuum source blows air and entrained debris through the single air flow path towards the shroud. The air passes through the filter assembly to remove the entrained debris in either direction.

Abstract: A handle assembly for a power tool is disclosed. The handle assembly includes a base adapted to be mounted to a body of a power tool, and a handle having first and second mounting portions pivotably mounted to respective ends of the base. An elongate torsion spring has a first part mounted to the base and a respective second part mounted to each mounting portion such that pivoting of the handle relative to the base member causes twisting of the torsion member to resiliently oppose pivoting of the handle relative to the base portion.

Abstract: A switch mechanism includes a support structure and an electric switch having an activator moveable between a first position where the electric switch is ON and a second position where the electric switch is OFF. A cam is connected to a first actuator, moveably mounted on the support structure, so that movement of the first actuator results in movement of the cam. A bar is connected to a second actuator, moveably mounted on the support structure, so that movement of the second actuator results in movement of the bar. The cam engages the activator so that movement of the cam by movement of the first actuator results in the activator moving between its two positions. The bar engages the activator so that movement of the bar by movement of the second actuator results in the activator moving between its two positions.

Abstract: A hammer drill has a transmission housing 280 is formed from two clamshell halves of durable plastics or cast metal material. The transmission housing 280 is mounted on first and second damping springs 284 and 286 at its rearward end. The transmission housing 280 is also mounted on parallel rails (not shown) disposed within the tool housing 222 such that the transmission housing 280 can slide a small distance relative to the tool housing 222. The forward end of the transmission housing 280 has a generally part conical portion 290, which abuts a corresponding part conical portion 292 formed on the tool housing 222. The interface defined by conical portions 290 and 292 defines a stop against which the transmission housing 280 rests against the tool housing 222 in the inoperative condition of the hammer drill 220.

Abstract: A handle assembly for a power tool is disclosed. The handle assembly includes a base adapted to be mounted to a body of a power tool, and a handle having first and second mounting portions pivotably mounted to respective ends of the base. An elongate torsion spring has a first part mounted to the base and a respective second part mounted to each mounting portion such that pivoting of the handle relative to the base member causes twisting of the torsion member to resiliently oppose pivoting of the handle relative to the base portion.

Abstract: A mounting apparatus for mounting a handle to a power tool is disclosed. The apparatus comprises a base for supporting a handle and engaging a body of the power tool, a flexible strap for engaging the base at first and second locations to form a loop for retaining the support in engagement with the body of the power tool, and a clamping mechanism comprising a pair of wedges for engaging the base and the flexible strap, and a bolt for retaining the wedges in position relative to the base. A knob enables movement of the wedges relative to each other in a first direction to reduce the size of the loop and in a second direction to increase the size of the loop.

Abstract: A switch mechanism for a power tool switchable between an ON and OFF state including a support structure; a first actuator rotatably mounted on the support structure and which is rotatable between a first position and a second position, wherein the first actuator is capable of being releasably latched in either of the first or second positions. The first actuator includes a recess. A second actuator is a slidable button located inside of the recess of the first actuator so that the first actuator at least partially surrounds the second actuator, and is linearly slidable within the recess between a first position and a second position. The second actuator is biased towards its first position.

Abstract: A switch mechanism includes a support structure and an electric switch having an activator moveable between a first position where the electric switch is ON and a second position where the electric switch is OFF. A cam is connected to a first actuator, moveably mounted on the support structure, so that movement of the first actuator results in movement of the cant A bar is connected to a second actuator, moveably mounted on the support structure, so that movement of the second actuator results in movement of the bar. The cam engages the activator so that movement of the cam by movement of the first actuator results in the activator moving between its two positions. The bar engages the activator so that movement of the bar by movement of the second actuator results in the activator moving between its two positions.

Abstract: A power tool cooling system comprises a cooling fan disposed on a motor in a position between the upper field coil and the lower commutator. A transmission housing encapsulates the transmission mechanism. During operation, the fan is driven by the motor and draws air axially through the motor and expels the air radially outwardly through holes in the outer housing of the motor. This causes air to be drawn in through the air vents formed on the top of a tool housing, in the side of the housing and between the housing and a battery pack. The cool air flows outside of the transmission housing, but inside the tool housing such that air does not pass through the transmission mechanism. A plurality of motor openings are also formed in the outer housing of the motor to enable cool air to pass into the motor to cool the motor.

Abstract: A switch mechanism for a power tool switchable between an ON and OFF state including a support structure; a first actuator rotatably mounted on the support structure and which is rotatable between a first position and a second position, wherein the first actuator is capable of being releasably latched in either of the first or second positions. The first actuator includes a recess. A second actuator is a slidable button located inside of the recess of the first actuator so that the first actuator at least partially surrounds the second actuator, and is linearly slidable within the recess between a first position and a second position. The second actuator is biased towards its first position.

Abstract: A transmission housing for a hammer drill comprises two clamshell halves and that mate to define a first transmission housing chamber and a second transmission housing chamber disposed on either side of a ball bearing race. The first and second transmission housing chambers are interconnected by channels. The rear end of a hollow piston, a cylindrical bearing, a crank pin and a crank plate are disposed in the first transmission housing chamber, and a spindle is disposed in the second transmission housing chamber. Overflow channels and allow movement of air between the first and second transmission housing chambers to reduce compression of air iduring reciprocation of the hollow piston.

Abstract: A gear wheel is rotatably mounted on a drive shaft. The drive shaft has a plurality of longitudinal splines formed thereon. A drive sleeve surrounds the drive shaft and has a plurality of the inner splines formed on its interior surface. The inner splines slidably intermesh with outer splines of the drive shaft such that the drive sleeve can slide up and down on but cannot rotate relative to the drive shaft. A coil spring biases the drive sleeve downwardly. Drive sleeve teeth are formed around the bottom edge of the drive sleeve. Corresponding gear plate teeth are formed on the upper surface of the gear wheel and are adapted to engage the drive sleeve teeth when the drive sleeve is in its downward most position under the influence of the coil spring. In this position, the gear wheel is operatively coupled to the drive shaft.

Abstract: A transmission housing for a hammer drill 320 is formed from three housing portions. A generally L-shaped first housing portion 380a accommodates a spindle 348, a hollow piston 358, the respective spindle and hollow piston drive mechanisms and a mode change mechanism. The first housing portion 380a is mounted to a second housing portion 380b such that a first O-ring 382a is trapped between the two portions to prevent the ingress of dust. The second housing portion 380b holds the lower part of the transmission mechanism inside the first housing portion 380a. The second housing portion 380b forms a motor output aperture 390 for enabling the motor output shaft 336 to engage the transmission mechanism. A third transmission housing portion 380c is mounted to the front of the first housing portion 380a such that spindle 348 projects out of the third transmission housing portion 380c. A second O-ring 382b seals the join between the first and third transmission housing portions 380a, 380c.

Abstract: A transmission housing for a hammer drill is formed from a right clamshell half and a left clamshell half formed from injection moulded high-grade strong plastics material. The clamshell halves each have a plurality of threaded holes respectively adapted to receive screws such that the clamshell halves can be joined together to form the transmission housing which encapsulates a transmission mechanism of the hammer drill.

Abstract: A power tool cooling system comprises a cooling fan disposed on a motor in a position between the upper field coil and the lower commutator. A transmission housing encapsulates the transmission mechanism. During operation, the fan is driven by the motor and draws air axially through the motor and expels the air radially outwardly through holes in the outer housing of the motor. This causes air to be drawn in through the air vents formed on the top of a tool housing, in the side of the housing and between the housing and a battery pack. The cool air flows outside of the transmission housing, but inside the tool housing such that air does not pass through the transmission mechanism. A plurality of motor openings are also formed in the outer housing of the motor to enable cool air to pass into the motor to cool the motor.