Patents by Inventor Vaclav Horak

Vaclav Horak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240097065
    Abstract: A method of fabricating a single-crystal silicon photovoltaic cell includes providing a single-crystal silicon wafer and a structural support member. The single-crystal silicon wafer has a first major surface and a second major surface. Each major surface extends along a major surface plane. The single-crystal silicon wafer has a thickness greater than 100 micrometers and a dimension greater than 50 mm. The method further includes mounting the structural support member to the first major surface or to the second major surface. The method further includes reducing thickness of the single-crystal silicon wafer to a thickness less than or equal to 100 micrometers while the single-crystal silicon wafer is mounted to the structural support member. The method further includes providing the first major surface with a diffusion and a metalization grid and providing the second major surface with a back surface contact.
    Type: Application
    Filed: September 20, 2022
    Publication date: March 21, 2024
    Applicant: Semivation, LLC
    Inventors: David Vaclav Horak, Peter H Mitchell, Mark Charles Hakey, William R. Tonti, James Marc Leas
  • Patent number: 10589445
    Abstract: A method of cleaving off a daughter single crystal substrate from a parent single crystal substrate includes providing a stress-mandrel and the parent a single crystal substrate. The parent single crystal substrate has a major surface and an edge surface that intersects the major surface. The major surface extends along a major surface plane. The stress-mandrel has a stress-mandrel coefficient of thermal expansion that is higher than the parent single crystal coefficient of thermal expansion. The method includes bonding the stress-mandrel to the major surface, and cooling the parent single crystal substrate and the stress-mandrel. The cooling of the parent single crystal substrate bonded to the stress-mandrel provides a thermal stress in the parent single crystal substrate sufficient to cleave the parent single crystal substrate. The cleaving extends substantially along a plane parallel to the plane of the major surface. In one embodiment the cleaved daughter substrate was used to make a photovoltaic cell.
    Type: Grant
    Filed: October 29, 2018
    Date of Patent: March 17, 2020
    Assignee: Semivation, LLC
    Inventors: Toshiharu Furukawa, Mark Charles Hakey, David Vaclav Horak, Peter H. Mitchell, William P. Parker, William R. Tonti
  • Patent number: 9627377
    Abstract: Embodiments of the present invention provide a method of forming semiconductor structure. The method includes forming a set of device features on top of a substrate; forming a first dielectric layer directly on top of the set of device features and on top of the substrate, thereby creating a height profile of the first dielectric layer measured from a top surface of the substrate, the height profile being associated with a pattern of an insulating structure that fully surrounds the set of device features; and forming a second dielectric layer in areas that are defined by the pattern to create the insulating structure. A structure formed by the method is also disclosed.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: April 18, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Marc Adam Bergendahl, Kangguo Cheng, David Vaclav Horak, Ali Khakifirooz, Shom Ponoth, Theodorus Eduardus Standaert, Chih-Chao Yang, Charles William Koburger, III, Xiuyu Cai, Ruilong Xie
  • Publication number: 20150061040
    Abstract: Embodiments of the present invention provide a method of forming semiconductor structure. The method includes forming a set of device features on top of a substrate; forming a first dielectric layer directly on top of the set of device features and on top of the substrate, thereby creating a height profile of the first dielectric layer measured from a top surface of the substrate, the height profile being associated with a pattern of an insulating structure that fully surrounds the set of device features; and forming a second dielectric layer in areas that are defined by the pattern to create the insulating structure. A structure formed by the method is also disclosed.
    Type: Application
    Filed: November 11, 2014
    Publication date: March 5, 2015
    Inventors: Marc Adam Bergendahl, Kangguo Cheng, David Vaclav Horak, Ali Khakifirooz, Shom Ponoth, Theodorus Eduardus Standaert, Chih-Chao Yang, Charles William Koburger, III, Xiuyu Cai, Ruilong Xie
  • Patent number: 8941156
    Abstract: Embodiments of the present invention provide a method of forming semiconductor structure. The method includes forming a set of device features on top of a substrate; forming a first dielectric layer directly on top of the set of device features and on top of the substrate, thereby creating a height profile of the first dielectric layer measured from a top surface of the substrate, the height profile being associated with a pattern of an insulating structure that fully surrounds the set of device features; and forming a second dielectric layer in areas that are defined by the pattern to create the insulating structure. A structure formed by the method is also disclosed.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: January 27, 2015
    Assignees: International Business Machines Corporation, GlobalFoundries, Inc.
    Inventors: Marc Adam Bergendahl, Kangguo Cheng, David Vaclav Horak, Ali Khakifirooz, Shom Ponoth, Theodorus Eduardus Standaert, Chih-Chao Yang, Charles William Koburger, III, Xiuyu Cai, Ruilong Xie
  • Patent number: 8896067
    Abstract: Embodiments of present invention provide a method of forming a first and a second group of fins on a substrate; covering a top first portion of the first and second groups of fins with a first dielectric material; covering a bottom second portion of the first and second groups of fins with a second dielectric material, the bottom second portion of the first group and the second group of fins having a same height; exposing a middle third portion of the first and second groups of fins to an oxidizing environment to create an oxide section that separates the top first portion from the bottom second portion of the first and second groups of fins; and forming one or more fin-type field-effect-transistors (FinFETs) using the top first portion of the first and second groups of fins as fins under gates of the one or more FinFETs.
    Type: Grant
    Filed: January 8, 2013
    Date of Patent: November 25, 2014
    Assignee: International Business Machines Corporation
    Inventors: Marc Adam Bergendahl, David Vaclav Horak, Shom Ponoth, Chih-Chao Yang, Charles William Koburger, III
  • Publication number: 20140191323
    Abstract: Embodiments of present invention provide a method of forming a first and a second group of fins on a substrate; covering a top first portion of the first and second groups of fins with a first dielectric material; covering a bottom second portion of the first and second groups of fins with a second dielectric material, the bottom second portion of the first group and the second group of fins having a same height; exposing a middle third portion of the first and second groups of fins to an oxidizing environment to create an oxide section that separates the top first portion from the bottom second portion of the first and second groups of fins; and forming one or more fin-type field-effect-transistors (FinFETs) using the top first portion of the first and second groups of fins as fins under gates of the one or more FinFETs.
    Type: Application
    Filed: January 8, 2013
    Publication date: July 10, 2014
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc Adam Bergendahl, David Vaclav Horak, Shom Ponoth, Chih-Chao Yang, Charles William Koburger, III
  • Publication number: 20140191296
    Abstract: Embodiments of the present invention provide a method of forming semiconductor structure. The method includes forming a set of device features on top of a substrate; forming a first dielectric layer directly on top of the set of device features and on top of the substrate, thereby creating a height profile of the first dielectric layer measured from a top surface of the substrate, the height profile being associated with a pattern of an insulating structure that fully surrounds the set of device features; and forming a second dielectric layer in areas that are defined by the pattern to create the insulating structure. A structure formed by the method is also disclosed.
    Type: Application
    Filed: January 7, 2013
    Publication date: July 10, 2014
    Applicants: GLOBALFOUNDRIES, INC., INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Marc Adam Bergendahl, Kangguo Cheng, David Vaclav Horak, Ali Khakifirooz, Shom Ponoth, Theodorus Eduardus Standaert, Chih-Chao Yang, Charles William Koburger, III, Xiuyu Cai, Ruilong Xie
  • Patent number: 8679968
    Abstract: A self-aligned source/drain contact formation process without spacer or cap loss is described. Embodiments include providing two gate stacks, each having spacers on opposite sides, and an interlayer dielectric (ILD) over the two gate stacks and in a space therebetween, forming a vertical contact opening within the ILD between the two gate stacks, and laterally removing ILD between the two gate stacks from the vertical contact opening toward the spacers, to form a contact hole.
    Type: Grant
    Filed: May 15, 2012
    Date of Patent: March 25, 2014
    Assignee: GlobalFoundries Singapore Pte. Ltd
    Inventors: Ruilong Xie, Su Chen Fan, Pranatharthiharan Haran Balasubramanian, David Vaclav Horak, Ponoth Shom
  • Publication number: 20130307087
    Abstract: A self-aligned source/drain contact formation process without spacer or cap loss is described. Embodiments include providing two gate stacks, each having spacers on opposite sides, and an interlayer dielectric (ILD) over the two gate stacks and in a space therebetween, forming a vertical contact opening within the ILD between the two gate stacks, and laterally removing ILD between the two gate stacks from the vertical contact opening toward the spacers, to form a contact hole.
    Type: Application
    Filed: May 15, 2012
    Publication date: November 21, 2013
    Applicants: International Business Machines Corporation, GLOBALFOUNDRIES Singapore Pte. Ltd.
    Inventors: Ruilong Xie, Su Chen Fan, Pranatharthiharan Haran Balasubramanian, David Vaclav Horak, Ponoth Shom
  • Patent number: 8518773
    Abstract: A method of fabricating a semiconductor capacitor includes forming a cavity in a first dielectric layer. Then, a nitride stack comprising a slow-etch nitride layer disposed between two fast-etch nitride layers is deposited in the cavity. Next, a portion of the nitride stack is etched within the cavity. Continuing, a metal plug is deposited in the cavity. The fast-etch nitride layers of the nitride stack are removed while preserving the slow-etch nitride layer of the nitride stack. A first metal layer is deposited over the slow-etch nitride layer, a second dielectric layer is deposited over the first metal layer, and a second metal layer is deposited over the second dielectric layer.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: August 27, 2013
    Assignee: International Business Machines Corporation
    Inventors: David Vaclav Horak, Shom Ponoth, Hosadurga Shobha, Chih-Chao Yang
  • Publication number: 20130065376
    Abstract: A semiconductor capacitor and its method of fabrication are disclosed. A non-linear nitride layer is used to increase the surface area of a capacitor plate, resulting in increased capacitance without increase in chip area used for the capacitor.
    Type: Application
    Filed: September 14, 2012
    Publication date: March 14, 2013
    Applicant: International Business Machines Corporation
    Inventors: David Vaclav Horak, Shom Ponoth, Hosadurga Shobha, Chih-Chao Yang
  • Patent number: 8354703
    Abstract: A semiconductor capacitor and its method of fabrication are disclosed. A non-linear nitride layer is used to increase the surface area of a capacitor plate, resulting in increased capacitance without increase in chip area used for the capacitor.
    Type: Grant
    Filed: June 21, 2011
    Date of Patent: January 15, 2013
    Assignee: International Business Machines Corporation
    Inventors: David Vaclav Horak, Shom Ponoth, Hosadurga Shobha, Chih-Chao Yang
  • Publication number: 20120012980
    Abstract: A semiconductor capacitor and its method of fabrication are disclosed. A non-linear nitride layer is used to increase the surface area of a capacitor plate, resulting in increased capacitance without increase in chip area used for the capacitor.
    Type: Application
    Filed: June 21, 2011
    Publication date: January 19, 2012
    Applicant: International Business Machines Corporation
    Inventors: DAVID VACLAV HORAK, Shom Ponoth, Hosadurga Shobha, Chih-Chao Yang
  • Publication number: 20120012979
    Abstract: An improved semiconductor capacitor and method of fabrication is disclosed. A nitride stack, comprising alternating sublayers of slow-etch and fast-etch nitride is deposited on a substrate. The nitride stack is etched via an anisotropic etch technique such as reactive ion etch. A wet etch then etches the nitride stack, forming a corrugated shape. The corrugated shape increases surface area, and hence increases the capacitance of the capacitor.
    Type: Application
    Filed: July 15, 2010
    Publication date: January 19, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: David Vaclav Horak, Shom Ponoth, Hosadurga Shobha, Chih-Chao Yang
  • Patent number: 8021974
    Abstract: An improved semiconductor structure consists of interconnects in an upper interconnect level connected to interconnects in a lower interconnect level through use of a conductive protrusion located at the bottom of a via opening in an upper interconnect level, the conductive protrusion extends upward from bottom of the via opening and into the via opening. The improved interconnect structure with the conductive protrusion between the upper and lower interconnects enhances overall interconnect reliability.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: September 20, 2011
    Assignee: Internatioanl Business Machines Corporation
    Inventors: Chih-Chao Yang, David Vaclav Horak, Takeshi Nogami, Shom Ponoth
  • Patent number: 7994575
    Abstract: A method for fabricating a metal-oxide-semiconductor device structure. The method includes introducing a dopant species concurrently into a semiconductor active layer that overlies an insulating layer and a gate electrode overlying the semiconductor active layer by ion implantation. The thickness of the semiconductor active layer, the thickness of the gate electrode, and the kinetic energy of the dopant species are chosen such that the projected range of the dopant species in the semiconductor active layer and insulating layer lies within the insulating layer and a projected range of the dopant species in the gate electrode lies within the gate electrode. As a result, the semiconductor active layer and the gate electrode may be doped simultaneously during a single ion implantation and without the necessity of an additional implant mask.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: August 9, 2011
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark Charles Hakey, Steven John Holmes, David Vaclav Horak, Charles William Koburger, III, Larry Alan Nesbit
  • Patent number: 7989222
    Abstract: A conductive layer in an integrated circuit is formed as a sandwich having multiple sublayers, including at least two sublayers of oriented carbon nanotubes. A first sublayer is created by growing carbon nanotubes in a first direction parallel to the chip substrate from a catalyst in the presence of a reactant gas flow in the first direction, and a second sublayer is created by growing carbon nanotubes in a second direction parallel to the substrate and different from the first direction from a catalyst in the presence of a reactant gas flow in the second direction. The first and second directions are preferably substantially perpendicular. The conductive layer sandwich preferably contains one or more additional sublayers of a conductive material, such as a metal.
    Type: Grant
    Filed: July 6, 2010
    Date of Patent: August 2, 2011
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark Charles Hakey, Steven John Holmes, David Vaclav Horak, Charles William Koburger, III, Peter H. Mitchell
  • Patent number: 7985643
    Abstract: A semiconductor structure. The structure includes (a) a semiconductor layer including a channel region disposed between first and second S/D regions; (b) a gate dielectric region on the channel region; (c) a gate region on the gate dielectric region and electrically insulated from the channel region by the gate dielectric region; (d) a protection umbrella region on the gate region, wherein the protection umbrella region comprises a first dielectric material, and wherein the gate region is completely in a shadow of the protection umbrella region; and (e) a filled contact hole (i) directly above and electrically connected to the second S/D region and (ii) aligned with an edge of the protection umbrella region, wherein the contact hole is physically isolated from the gate region by an inter-level dielectric (ILD) layer which comprises a second dielectric material different from the first dielectric material.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: July 26, 2011
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark Charles Hakey, Steven J. Holmes, David Vaclav Horak, Charles William Koburger, III, William Robert Tonti
  • Patent number: 7951660
    Abstract: A method for fabricating a metal-oxide-semiconductor device structure. The method includes introducing a dopant species concurrently into a semiconductor active layer that overlies an insulating layer and a gate electrode overlying the semiconductor active layer by ion implantation. The thickness of the semiconductor active layer, the thickness of the gate electrode, and the kinetic energy of the dopant species are chosen such that the projected range of the dopant species in the semiconductor active layer and insulating layer lies within the insulating layer and a projected range of the dopant species in the gate electrode lies within the gate electrode. As a result, the semiconductor active layer and the gate electrode may be doped simultaneously during a single ion implantation and without the necessity of an additional implant mask.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: May 31, 2011
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark Charles Hakey, Steven John Holmes, David Vaclav Horak, Charles William Koburger, III, Larry Alan Nesbit