Abstract: A vertical form, fill and seal machine for making a reclosable package with a reclosable fastener includes a reclosable fastener handling assembly, a forming tube, a vertical seal assembly and a sealing jaw assembly. The seal assembly includes a rotary ultrasonic sealing assembly having a rotary horn and at least one rotary anvil.

Abstract: A form, fill and seal machine for making a reclosable package with a reclosable fastener includes a reclosable fastener handling assembly, a forming tube, a vertical seal assembly and a sealing jaw assembly. The handling assembly includes a flattening device, a reclosable fastener feed device and a slack sensor. A form, fill and seal machine alternatively includes a forming tube, a vertical seal assembly disposed adjacent the forming tube, wherein the vertical seal assembly is configured to continuously seal the film tube, and a tear notch applicator positioned downstream of the vertical seal assembly and configured to apply a slit to the continuously moving film tube. The tear notch applicator is positionally fixed in the machine direction. Methods for continuously forming a reclosable package are also provided.

Abstract: A form, fill and seal machine includes a support frame having an L-shaped track with first and second track portions. A sealing jaw assembly includes first and second guides moveable along the track from a first position, wherein the first and second guides are positioned in the first track portion, to a second position, wherein the first and second guides are positioned in the second track portion. The sealing jaw assembly is rotated 90 degrees as the first and second guides are moved from the first position to the second position. A method of converting a form, fill and seal machine from a first configuration to a second configuration is also provided.

Abstract: A vertical form, fill and seal machine for making a reclosable package with a reclosable fastener includes a reclosable fastener handling assembly, a forming tube, a vertical seal assembly and a sealing jaw assembly. The seal assembly includes a rotary ultrasonic sealing assembly having a rotary horn and at least one rotary anvil.

Abstract: A form, fill and seal machine includes a support frame having an L-shaped track with first and second track portions. A sealing jaw assembly includes first and second guides moveable along the track from a first position, wherein the first and second guides are positioned in the first track portion, to a second position, wherein the first and second guides are positioned in the second track portion. The sealing jaw assembly is rotated 90 degrees as the first and second guides are moved from the first position to the second position. A method of converting a form, fill and seal machine from a first configuration to a second configuration is also provided.

Abstract: A method for forming a bag includes moving a film at a first velocity, forming a seal on the moving film with a sealing device moving at the first velocity, moving the film and the sealing device relative to each other and thereby moving the sealing device out of alignment with the seal, aligning a film separation device with the seal on the moving film, moving the film separation device with the moving film, and separating the film across the seal with the film separation device. A sealing and cutting device includes a carriage moveable along a longitudinal axis and upper and lower grippers coupled to the carriage. A sealing device and a cutting device are positioned between the upper and lower grippers.

Abstract: A roller assembly includes a hermitically sealed roller defining a longitudinal axis of rotation. An external bearing supports the roller. In one embodiment, the bearing includes a plurality of fingers defining a bearing surface. In one embodiment, the roller is laterally moveable through an opening in the bearing to a support position. In one embodiment, the roller may lock the bearings against a support structure. An external bearing and a method of assembling a roller assembly are also provided.

Abstract: A method for forming a bag includes moving a film at a first velocity, forming a seal on the moving film with a sealing device moving at the first velocity, moving the film and the sealing device relative to each other and thereby moving the sealing device out of alignment with the seal, aligning a film separation device with the seal on the moving film, moving the film separation device with the moving film, and separating the film across the seal with the film separation device. A sealing and cutting device includes a carriage moveable along a longitudinal axis and upper and lower grippers coupled to the carriage. A sealing device and a cutting device are positioned between the upper and lower grippers.

Abstract: A loading assembly for a packaging system includes a carriage coupled and reciprocally moveable relative to a support structure. The carriage is moveable relative to the support structure along a longitudinal axis in a first direction and a second direction opposite said first direction. A continuous loop configured with a plurality of spaced apart receptacles is moveably supported by the carriage. The loop includes a first portion that is moved at a continuous speed relative to the support structure, and a second portion that is alternatively moved and stopped relative to the support structure. Various methods of loading a receptacle are also provided.

Abstract: A loading assembly for a packaging system includes a carriage coupled and reciprocally moveable relative to a support structure. The carriage is moveable relative to the support structure along a longitudinal axis in a first direction and a second direction opposite said first direction. A continuous loop configured with a plurality of spaced apart receptacles is moveably supported by the carriage. The loop includes a first portion that is moved at a continuous speed relative to the support structure, and a second portion that is alternatively moved and stopped relative to the support structure. Various methods of loading a receptacle are also provided.

Abstract: A separating system includes a chute and at least one rotatable roller disposed adjacent an end of a chute such that articles traversing the chute in the longitudinal direction impact the roller and are displaced to one or the other side of the roller. Various methods of separating articles are also provided.

Abstract: The present invention provides a drive mechanism for a form, fill and seal machine for forming a tube out of a heat sealable sheet. The machine includes front and rear jaw assemblies arranged on opposite sides of the tube, which follow the movement of the tube during the sealing operation. The drive mechanism for each side of the jaw assemblies comprises a front drive gear and a real drive gear, which are driven in opposing directions. The front and rear drive gears are coupled to front and rear linkage bases, respectively, which in turn are coupled to the front and rear jaw assemblies, respectively, to cyclically bring the opposing jaw assemblies into contact to seal the tube. A slide bar may be disposed directly between the front and rear linkage bases, or alternatively, directly between the front and rear jaw assemblies, to help maintain the linkage bases and jaw assemblies in registry during their rotational cycles, thereby improving the sealing quality of the package being formed.

Abstract: The present invention provides apparatus and methods suitable for adjusting a carton pocket size in a cartoning machine. First and second side plates are spaced longitudinally apart from one another a first distance to form a first pocket size adapted to accommodate a carton of a first configuration. Means are provided for longitudinally moving the first and second side plates a distance with respect to one another to vary the first pocket size. In one embodiment, the means for longitudinally moving comprises a gear and first and second gear racks that are adapted to mesh with the gear and be driven in longitudinal directions by rotation of the gear. The first and second gear racks are coupled to the first and second side plates, respectively.

Abstract: A cartoner assembly comprises a loader and an indexer. The loader comprises at least one horizontally extending drive belt, an input end and an output end. The drive belt is adapted to support one or more packages as they are moved from the input end to the output end. The indexer is positioned adjacent the output end of the loader and comprises a plurality of moveable support members defining in part a plurality of loading stations. The support members are adapted to support a carton at each of the loading stations and are moveable such that the plurality of loading stations are successively aligned with the drive belt of the loader at the output end of said loader. Preferably, the support members are vertically, intermittently moveable. In one preferred embodiment, the indexer includes an output end positioned adjacent a continuously moving conveyor. A method of inserting a package into a carton is also provided.

Abstract: A cartoner assembly comprises a loader and an indexer. The loader comprises at least one horizontally extending drive belt, an input end and an output end. The drive belt is adapted to support one or more packages as they are moved from the input end to the output end. The indexer is positioned adjacent the output end of the loader and comprises a plurality of moveable support members defining in part a plurality of loading stations. The support members are adapted to support a carton at each of the loading stations and are moveable such that the plurality of loading stations are successively aligned with the drive belt of the loader at the output end of said loader. Preferably, the support members are vertically, intermittently moveable. In one preferred embodiment, the indexer includes an output end positioned adjacent a continuously moving conveyor. A method of inserting a package into a carton is also provided.