Abstract: A catalyst material includes molybdenum (Mo): vanadium (V). the molar ratio of Mo:V being between 1:0.12 and 1:0.49; tellurium (Te), the molar ratio of Mo:Te being between 1:0.01 and 1:0.30; niobium (Nb), the molar ratio of Mo:Nb being between 1:0.01 and 1:0.30; and beryllium (Be), the molar ratio of Mo:Be being from 1:1 to 1:50.

Abstract: In chemical processes for cracking hydrocarbons, reactors are subject to coking. This results in carburization of the metal substrate for the reactor leading to a reduced reactor life. If the reactor is subject to a decoke process, followed by a steam scour and nitrogenating there is a reduced tendency to carburization of the metal substrate improving the reactor life.

Abstract: A method that includes (a) providing a stream containing ethane and oxygen to an ODH reactor; (b) converting a portion of the ethane to ethylene and acetic acid in the ODH reactor to provide a stream containing ethane, ethylene, acetic acid, oxygen and carbon monoxide; (c) separating a portion of the acetic acid from the stream to provide an acetic acid stream and a stream containing ethane, ethylene, oxygen and carbon monoxide; (d) providing the stream to a CO Oxidation Reactor containing a catalyst that includes a group 11 metal to convert carbon monoxide to carbon dioxide and reacting acetylene to produce a stream containing ethane, ethylene and carbon dioxide; and (e) providing a portion of the stream and a portion of the acetic acid stream to a third reactor containing a catalyst that includes a metal selected from group 10 and group 11 metals to produce vinyl acetate.

Abstract: A catalyst, useful for oxidative dehydrogenation of ethane, comprising molybdenum, vanadium, tellurium, tantalum, and oxygen, prepared using a stage hydrothermal synthesis procedure, is provided. The catalyst comprises from 30 to 50 wt. % amorphous content and may be combined with a support/carrier material to form a catalyst material. The described catalysts and catalyst materials demonstrate high selectivity for ethylene at higher temperatures, show little to no decline in conversion and selectivity over time, and do not appear to be sensitive to low residual oxygen concentrations.

Abstract: The present disclosure seeks to provide a metallic burner tile for use in industrial processes such as cracking. The tile is substantially metallic (e.g. more than 80%) with the balance being ceramic coating on surfaces exposed to high temperature. The tile is lighter and more durable than the current ceramic burners.

Abstract: A substrate steel of the comprising from 0.01 to 0.60 wt. % of La, from 0.0 to 0.65 wt. % of Ce; from 0.06 to 1.8 wt. % of Nb up to 2.5 wt. % of one or more trace elements and carbon and silicon may be treated in an oxidizing atmosphere to product a coke resistant surface coating of MnCr2O4 having a thickness up to 5 microns.

Abstract: A fixed bed reactor system for the oxidative dehydrogenation of ethane, comprising a catalyst bed wherein the catalyst capacity profile increases along the length of catalyst bed from the upstream end to the downstream end. The catalyst bed may include one or more sections, across one or more fixed bed reactors, that are identified by a change in catalyst capacity. Catalyst capacity, or the ability to convert ethane into ethylene, may be altered by changing the dilution ratio, void fraction, and or the 35% conversion temperature. A method for loading a fixed bed reactor with an increasing catalyst capacity is also described.

Abstract: This disclosure relates to a process of converting one or more alkanes to one or more alkenes that includes providing a first stream containing one or more alkanes and oxygen to an oxidative dehydrogenation process which converts at least a portion of the one or more alkanes to one or more alkenes in an oxidative dehydrogenation reactor, a second stream exiting the oxidative dehydrogenation process comprising one or more alkanes, and one or more alkenes; and providing at least a portion of the alkanes in the second stream to a catalytic membrane dehydrogenation process containing a catalyst loaded into a catalytic dehydrogenation membrane reactor which converts at least a portion of the alkanes to the corresponding alkenes and hydrogen.

Abstract: A process, a system, and an apparatus are provided for converting a lower alkane to an alkene. Oxygen and a lower alkane are provided to an ODH reactor. At least a portion of the lower alkane is converted to an alkene and an ODH stream comprising the alkene, an oxygenate, water, and carbon monoxide is produced. The ODH stream is provided to a water gas shift/hydrogenation (WGS/H) reactor including a WGS/H catalyst. The ODH stream is reacted within the WGS/H reactor and hydrogen and carbon dioxide are generated from the carbon monoxide and water. At least a portion of the oxygenate and hydrogen are converted to an alcohol. Additionally, the alcohol may be dehydrated to form additional alkene and water.

Abstract: The product distribution from an oxidative dehydrogenation process can be altered by co-feeding different ratios of ethanol to steam, in the range of 0.01 to 0.50 ethanol:steam to an oxidative dehydrogenation reactor. Increasing the ethanol to steam ratio was found to: increase ethylene yield; decrease acetic acid yield; increase, or decrease, or cause no effect on CO or CO2 yield; and have negligible effect on ethane conversion. The feed ethanol is converted to carbonaceous products without negatively effecting the catalyst activity.

Abstract: A chemical complex to perform oxidative dehydrogenation of C2-C4 alkanes, to C2-C4 alkenes, the chemical complex involving at least one oxidative dehydrogenation reactor containing one or more mixed metal oxide catalysts and designed to accept, optionally in the presence of a heat removal diluent gas, an oxygen containing gas and a C2-C4 alkane containing gas, and to produce a product stream including a corresponding C2-C4 alkene and one or more of: an unreacted C2-C4 alkane; oxygen; heat removal diluent gas; carbon oxides, including carbon dioxide and carbon monoxide; oxygenates, including but not limited to, one or more of acetic acid, acrylic acid and maleic acid; and water; and involving a combustion chamber for combusting a product stream and at least one fuel stream and optionally at least one stream including oxygen, the combustion chamber producing a flue gas at a temperature of 850° C. to 1500° C.

Abstract: Oxidative dehydrogenation catalysts for converting lower paraffins to alkenes such as ethane to ethylene when prepared as an agglomeration, for example extruded with supports comprising slurries of Nb2O5.

Abstract: Embodiments described in examples herein provide methods and systems for increasing a yield from an oxidative dehydrogenation (ODH) reactor. An exemplary method includes controlling a temperature of a feed gas composition at less than 250° C. The feed gas composition is flowed through a feed preheater to form a heated feed gas, wherein in the feed preheater the feed gas composition is heated to between 150° C. and 250° C. The heated feed gas is flowed into the ODH reactor less than 15 seconds after leaving the feed preheater.

Abstract: A system and method for coproduction in the production of ethylene, including contacting ethane with an oxidative dehydrogenation (ODH) catalyst in presence of oxygen in a first reactor to dehydrogenate ethane to ethylene, and contacting a first-reactor effluent with an ODH catalyst in a second reactor to form ethanol and acetaldehyde.

Abstract: Provided in this disclosure are catalyst compositions. The catalyst compositions include an oxidative dehydrogenation catalyst that includes a mixed metal oxide having the empirical formula: Mo1.0V0.12-0.49Te0.05-0.17Nb0.10-0.20AlcOd wherein c is from 0 to 2.0 and d is a number to satisfy the valence of the oxide. The compositions are at least 40 wt. % amorphous as measured by XRD. The disclosure also provides methods of making the compositions.

Abstract: Mixed metal oxide catalysts having an amorphous content of not less than 40 wt. % are prepared by calcining the catalyst precursor fully or partially enclosed by a porous material having a melting temperature greater than 600° C. in an inert container including heating the catalyst precursor at a rate from 0.5 to 10° C. per minute from room temperature to a temperature from 370° C. to 540° C. under a stream of pre heated gas chosen from steam and inert gas and mixtures thereof at a pressure of greater than or equal to 1 psig having a temperature from 300° C. to 540° C. and holding the catalyst precursor at that temperature for at least 2 hours and cooling the catalyst precursor to room temperature.

Abstract: A system for mitigating naturally occurring radioactive materials (NORM) in an oxidative dehydrogenation process includes a feed stream, an oxidative dehydrogenation (ODH) reactor, an effluent stream, a processing unit, and a NORM reduction unit. The feed stream includes oxygen, a hydrocarbon, and NORM. The ODH reactor is configured to receive the feed stream and react the hydrocarbon with the oxygen to form a dehydrogenated hydrocarbon and water. The effluent stream includes the dehydrogenated hydrocarbon, water, unreacted hydrocarbon, and NORM. The processing unit is configured to process the effluent stream to form product stream and a recycle stream. The product stream includes the dehydrogenated hydrocarbon. The recycle stream includes unreacted hydrocarbon and NORM. The NORM reduction unit is configured to reduce an amount of the NORM in the recycle stream to produce a NORM-reduced recycle stream. The ODH reactor is configured to receive the NORM-reduced recycle stream.

Abstract: Methods and a reactor system for producing acetic acid in a selective oxidation (SO) reactor are provided. An example method includes providing a fresh feed stream to the SO reactor, wherein the fresh feed stream includes a light hydrocarbon feed stream, a carbon dioxide feed stream, and a steam feed stream. Acetic acid is formed in the SO reactor. An acetic acid product stream is separated from a reactor effluent stream in a scrubber. A recycle gas stream is obtained from the scrubber. At least a portion of the recycle gas stream is combined into the fresh feed stream to the SO reactor.

Abstract: Methods and a reactor system for producing acetic acid in a selective oxidation (SO) reactor are provided. An example method includes providing a fresh feed stream to the SO reactor, wherein the fresh feed stream includes a methane feed stream, a carbon dioxide feed stream, and a steam feed stream. Acetic acid is formed in the SO reactor. An acetic acid product stream is separated from a reactor effluent stream in a scrubber. A recycle gas stream is obtained from the scrubber. At least a portion of the recycle gas stream is combined into the fresh feed stream to the SO reactor.

Abstract: A catalyst for oxidative dehydrogenation (ODH) of ethane with an empirical formula Mo—V—Te—Nb—Pd—O produced using a process comprising impregnation of the Pd component on the surface of the catalyst following a calcination step using a Pd compound free of halogens. The resulting catalyst can be used in both diluted and undiluted ODH processes and shows higher than expected activity without any loss of selectivity.