Abstract: A method and apparatus for assembling motorcycle frames includes a conveyor defining a path of travel and a pallet movable along the conveyor through a workstation. The pallet supports a rotatable frame for receiving individual components and/or sub-assemblies in fixed relationship with respect to one another in a geometry fixture. The angular position of the rotatable frame and supported geometry fixture can be reoriented about an axis of rotation by engagement with a drive motor. The rotatable frame is normally locked in an angular orientation with respect to the pallet until released by engagement with a lock release actuator or key. The pallet is supported on a movable section of the conveyor, which can be guided between raised and lowered positions with respect to the workstation to accurately and repeatably position the support pallet with respect to the workstation for automated processing operations at the workstation.

Abstract: An apparatus and method for randomly interchanging up to four pairs of side framing gates at a framing station of a vehicle assembly line while maintaining a predetermined build cycle time interval of the assembly line. The system employs first and second carousels positioned on opposite sides of the assembly line upstream of the framing station and third and fourth carousels positioned on opposite sides of the production line downstream of the framing station.

Abstract: A method and apparatus for assembling motorcycle frames includes a conveyor defining a path of travel and at least one pallet movable along the conveyor through at least one workstation. The pallet supports at least one rotatable frame for receiving individual components and/or sub-assemblies in fixed relationship with respect to one another in a geometry fixture. The angular position of the rotatable frame and supported geometry fixture can be reoriented about an axis of rotation by engagement with a drive motor. The rotatable frame is normally locked in an angular orientation with respect to the pallet. When the movable section of the conveyor and supported pallet are moved, the movable section of the conveyor is guided between raised and lowered positions with respect to the workstation, and the support pallet is accurately and repeatably positioned with respect to the workstation for automated processing operations at the workstation.

Abstract: A weld gun for performing a welding operation on a workpiece includes a pair of opposing arms, at least one arm movable relative to the opposing arm to apply pressure to the workpiece during a welding operation. A pair of identical or mirror image side plates support components of the weld gun to establish critical dimensions of the components relative to one another, while preventing tolerance buildup of critical dimensions at critical points. A guide block is connected to one of the opposing arms. The guide block has a non-circular aperture formed therein. An electrode adapter has a non-cylindrical rod portion slidably received in the non-circular aperture formed in the guide block for preventing rotation of the electrode adapter. A hose fitting is attachable directly to a rear end of the electrode adapter for communicating with an inlet water port and an outlet water port formed in the electrode adapter for providing a routing of coolant directly through the electrode adapter only.

Abstract: An overhead conveyor or transport system is disclosed where at least one carriage is supported on a plurality of rollers rotatably mounted in fixed overhead locations spaced along a path of travel. At least one motor is provided for driving a portion of the plurality of rollers in rotation along at least one segment of the path of travel. Each carriage has at least one elongate support member operably engagable with the rollers for movement along the path of travel in response to rotation of the rollers. The elongate support member is continuously engagable with at least two rollers simultaneously while the corresponding carriage is moved along the path of travel. Each carriage or carrier hangs downwardly below the rotational axis of the overhead rollers.

Abstract: A clamping and locating fixture includes a hollow body, a pin mountable to the body, a locking arm positionable within the body locatable between two positions and a drive pin moveable within the body to engage the locking arm. A workpiece can be directed to a clamping position by the guide pin. The pin includes an aperture allowing a locking projection of the locking arm to extend therethrough and over a workpiece to clamp the workpiece for a processing operation. The locking projection can be retracted through the aperture while the workpiece is being located or is being removed. The drive pin can be moved within the body to engage a cam follower of the locking arm. The drive pin can be supported during movement by one or more rollers mounted in the body. The drive pin can include a pin body and a pin member moveably associated with one another to selectively define the position of a cam surface.

Abstract: A clamping and locating fixture includes a hollow body, a pin or angled plate mountable to the body, a locking arm positionable within the body locatable between two positions and a drive pin moveable within the body to engage the locking arm. A workpiece can be directed to a clamping position by the guide pin or angled plate. The pin or plate includes an aperture allowing a locking projection of the locking arm to extend therethrough and over a workpiece to clamp the workpiece for a processing operation. The locking projection can be retracted through the aperture while the workpiece is being located or is being removed. The drive pin can be moved within the body to engage a cam follower of the locking arm.

Abstract: A weld gun for performing a welding operation on a workpiece includes a pair of opposing arms, at least one arm movable relative to the opposing arm to apply pressure to the workpiece during a welding operation. A pair of identical or mirror image side plates support components of the weld gun to establish critical dimensions of the components relative to one another, while preventing tolerance buildup of critical dimensions at critical points. A guide block is connected to one of the opposing arms. The guide block has a non-circular aperture formed therein. An electrode adapter has a non-cylindrical rod portion slidably received in the noncircular aperture formed in the guide block for preventing rotation of the electrode adapter. A hose fitting is attachable directly to a rear end of the electrode adapter for communicating with an inlet water port and an outlet water port formed in the electrode adapter for providing a routing of coolant directly through the electrode adapter only.

Abstract: An overhead conveyor or transport system is disclosed where at least one carriage is supported on a plurality of rollers rotatably mounted in fixed overhead locations spaced along a path of travel. At least one motor is provided for driving a portion of the plurality of rollers in rotation along at least one segment of the path of travel. Each carriage has at least one elongate support member operably engagable with the rollers for movement along the path of travel in response to rotation of the rollers. The elongate support member is continuously engagable with at least two rollers simultaneously while the corresponding carriage is moved along the path of travel. Each carriage or carrier hangs downwardly below the rotational axis of the overhead rollers.

Abstract: A method for fabricating a workpiece support structure where a fixture component such as a locating pin, clamp or mounting structure is held in a desired position by a robotic arm. The fixture is then built from the floor of the manufacturing facility to the fixture component. The apparatus can also include a position sensor system and control means for the robotic arm. The position sensor can detect the position of the fixture component relative to a support structure for the fixture and emit a signal to the controller corresponding to the position of the fixture component. The controller can receive the signal and move the robot arm to position the fixture component in a desired position. The surface can be the floor of the manufacturing facility or a moveable surface.

Abstract: A clamping and locating fixture includes a hollow body, a pin mountable to the body, a locking arm positionable within the body locatable between two positions and a drive pin moveable within the body to engage the locking arm. A workpiece can be directed to a clamping position by the guide pin. The pin includes an aperture allowing a locking projection of the locking arm to extend therethrough and over a workpiece to clamp the workpiece for a processing operation. The locking projection can be retracted through the aperture while the workpiece is being located or is being removed. The drive pin can be moved within the body to engage a cam follower of the locking arm. The drive pin can be supported during movement by one or more rollers mounted in the body. The drive pin can include a pin body and a pin member moveably associated with one another to selectively define the position of a cam surface.

Abstract: A clamping and locating fixture includes a hollow body, a pin or angled plate mountable to the body, a locking arm positionable within the body locatable between two positions and a drive pin moveable within the body to engage the locking arm. A workpiece can be directed to a clamping position by the guide pin or angled plate. The pin or plate includes an aperture allowing a locking projection of the locking arm to extend therethrough and over a workpiece to clamp the workpiece for a processing operation. The locking projection can be retracted through the aperture while the workpiece is being located or is being removed. The drive pin can be moved within the body to engage a cam follower of the locking arm.