Abstract: Disclosed herein are epoxy-polysiloxane polymer coating compositions suitable for coating surfaces that provide excellent chemical, corrosion, or weather resistance. The epoxy-polysiloxane polymer coating compositions include polysiloxane and non-aromatic epoxide resins, and a cure system, wherein the combined composition reacts to form a cross-linked epoxy-polysiloxane polymer structure. The cure system can include at least a blend of metal or organic catalyst(s) and alkoxy functional aminosilane(s), and may further include a polyurethane, such as a silane terminated polyurethane. The metal catalyst may be coordinated with, or in close proximity to, the polyurethane, thus providing excellent hardening results at very low metal concentrations.

Abstract: A method for coating a material having a plurality of fibers includes treating at least a portion of the fibers by applying a liquid solution over at least a portion of the fibers of the material in which the liquid solution includes a polymer dispersed in a liquid medium, drying at least a portion of the liquid solution applied over the fibers of the material to obtain a dried polymeric material that forms a network of discontinuous dried polymeric particles over the fibers, applying to at least a portion of the fibers a first coating composition comprising a film-forming resin that interacts with the dried polymeric material, and drying the first coating composition to form a first coating layer over at least a portion of the fibers. A coated material is also included.

Abstract: The present invention is directed to a coated substrate comprising: (a) a surface that has been impacted with an abrasive particle and a dopant such that at least some portion of the surface becomes attached with the dopant; and (b) a film-forming layer on at least a portion of the impacted surface, wherein the film-forming layer has been deposited from a film-forming composition; wherein the surface is impacted substantially simultaneously with the abrasive particle and the dopant; and wherein when the dopant comprises iron phosphate, zinc phosphate, manganese phosphate, cerium oxide, the film-forming composition is not a two-component epoxy clear coat.

Abstract: The present invention is directed towards curable film-forming coating compositions comprising metal particles; an alkaline earth metal compound comprising an alkaline earth metal oxide, an alkaline earth metal carbonate, an alkaline earth metal hydroxide, an alkaline earth metal sulfate, an alkaline earth metal monocarboxylate, an alkaline earth metal phosphate, or combinations thereof; and an organic film-forming binder. Also disclosed are methods of making curable film-forming coating compositions, methods of coating substrates, and coated substrates resulting therefrom.

Abstract: Aqueous intumescent coating compositions which include a non-ionic surfactant having a hydrophilic-lipophilic balance (HLB) of 9 to 20, and substrates coated with the coating composition are disclosed. Inclusion of the non-ionic surfactant in the coating compositions is found to reduce char cracking and improve the mechanical strength, cell size, and cell density for intumescent chars formed when coatings deposited from the coating compositions are exposed to open flame and/or elevated temperatures, as compared to the same coatings lacking the non-ionic surfactants.

Abstract: The present invention relates to a battery comprising a crosslinked intumescent layer selected from a coating and a self-supported film or sheet the layer being formed from a curable intumescent composition comprising: (a) a resin component comprising one or more oligomeric or polymeric compounds having a plurality of functional groups; (b) optionally a curing agent having a plurality of functional groups that are reactive with the functional groups of the oligomeric or polymeric compound of resin component (a); and (c) a compound providing an expansion gas upon thermal decomposition; wherein compounds (a) to (c) differ from each other, to an article comprising a battery, wherein the crosslinked intumescent layer is applied to a part of the article adjacent to the battery between the battery and the article, to methods to provide fire protection to a battery or an article comprising a battery or to reduce or prevent thermal runaway of a battery.

Abstract: The present invention relates to an intumescent coating composition comprising: (a) a polyepoxy-functional compound; (b) a beta-hydroxy ester of (meth)acrylic acid comprising a plurality of beta-hydroxy (meth)acrylic ester groups; (c) a compound bearing a plurality of functional groups that are reactive with the epoxy groups of the polyepoxy-functional compound (a) and the (meth)acrylic ester groups of the beta-hydroxy ester of (meth)acrylic acid comprising a plurality of beta-hydroxy (meth)acrylic ester groups; and (d) a compound providing an expansion gas upon thermal decomposition; wherein compounds (a) to (d) differ from each other, a method for coating a substrate with said intumescent coating composition and to a substrate at least partially coated with a coating deposited from said intumescent coating composition.

Abstract: Self-crosslinkable binder compositions which include a copolymer obtained by reacting a mixture of monomers in the presence of an organic solvent, wherein the monomer mixture includes a carboxylic acid monomer, a polymerizable ethylenically unsaturated monomer, and a crosslinkable acrylamide monomer. Intumescent coatings containing the self-crosslinkable binder, and substrates coated with the intumescent coatings are also disclosed.

Abstract: A method of applying a coating to a surface of a substrate includes: (1) applying a coating composition to at least a portion of a metal surface of a substrate; and (2) curing the coating composition to form a coating over at least a portion of the surface of the substrate. The coating composition includes: (i) a film forming resin; and (ii) a corrosion inhibitor that formed from (a) an inorganic alkali and/or alkaline earth metal compound and (b) an aldehyde and/or ketone component having at least one aromatic ring comprising a ketone and/or aldehyde group and at least one pendant group represented by —OR1. Each R1 is independently selected from hydrogen, an alkyl group, or an aryl group.

Abstract: Aqueous intumescent coating compositions which include a non-ionic surfactant having a hydrophilic-lipophilic balance (HLB) of 9 to 20, and substrates coated with the coating composition are disclosed. Inclusion of the non-ionic surfactant in the coating compositions is found to reduce char cracking and improve the mechanical strength, cell size, and cell density for intumescent chars formed when coatings deposited from the coating compositions are exposed to open flame and/or elevated temperatures, as compared to the same coatings lacking the non-ionic surfactants.

Abstract: An intumescent coating composition includes a binder resin, an acid-generating agent, and an expansion agent. The expansion agent can be meso-lactide, a polylactide or other polyester, a polysulfone, a polycarbonate, a 1,1-di-activated vinyl compound, or an addition polymer of a 1,1-di-activated vinyl compound, or a combination of any thereof.

Abstract: Solventborne binder compositions which include a copolymer obtained by reacting a mixture of monomers in the presence of an organic solvent, wherein the monomer mixture includes an ethylenically unsaturated monomer and a vinyl ester monomer having a formula CH2CH—X—C(?O)—R, where R is a linear or branched alkyl group having 2 to 18 carbon atoms, an aromatic group having 6 to 12 carbon atoms, or R is bonded to X to form a 5- to 7-member ring, and X is O. Intumescent coatings containing the solventborne binder compositions, and substrates coated with the intumescent coatings are also disclosed.

Abstract: Self-crosslinkable binder compositions which include a copolymer obtained by reacting a mixture of monomers in the presence of an organic solvent, wherein the monomer mixture includes a carboxylic acid monomer, a polymerizable ethylenically unsaturated monomer, and a crosslinkable acrylamide monomer. Intumescent coatings containing the self-crosslinkable binder, and substrates coated with the intumescent coatings are also disclosed.

Abstract: Self-crosslinkable binder compositions which include a copolymer obtained by reacting a mixture of monomers in the presence of an organic solvent, wherein the monomer mixture includes a carboxylic acid monomer, a polymerizable ethylenically unsaturated monomer, and a crosslinkable acrylamide monomer. Intumescent coatings containing the self-crosslinkable binder, and substrates coated with the intumescent coatings are also disclosed.

Abstract: Solventborne binder compositions which include a copolymer obtained by reacting a mixture of monomers in the presence of an organic solvent, wherein the monomer mixture includes an ethylenically unsaturated monomer and a vinyl ester monomer having a formula CH2CH—X—C(?O)—R, where R is a linear or branched alkyl group having 2 to 18 carbon atoms, an aromatic group having 6 to 12 carbon atoms, or R is bonded to X to form a 5- to 7-member ring, and X is O. Intumescent coatings containing the solventborne binder compositions, and substrates coated with the intumescent coatings are also disclosed.

Abstract: Self-crosslinkable binder compositions which include a copolymer obtained by reacting a mixture of monomers in the presence of an organic solvent, wherein the monomer mixture includes a carboxylic acid monomer, a polymerizable ethylenically unsaturated monomer, and a crosslinkable acrylamide monomer. Intumescent coatings containing the self-crosslinkable binder, and substrates coated with the intumescent coatings are also disclosed.

Abstract: An overcoatable primer coating composition comprising i) a solvent-borne epoxy functional acrylic binder formed from glycidyl methacrylate and at least one further ethylenically unsaturated monomer; and ii) a crosslinker comprising a polyamine. The invention extends to a coating system comprising the overcoatable primer coating composition and an overcoat coating composition.

Abstract: Disclosed are polycarbodiimides having onium salt groups, as well as methods for their production.

Abstract: A waterborne coating composition includes an aqueous polyurethane resin, a reactive silicone component, and a crosslinker. The aqueous polyurethane resin can have urethane linkages, hydrazinecarboxamide linkages, and reactive hydrazide functional groups. The polyurethane resin can have a glass transition temperature of less than 25° C. Methods of preparing waterborne coating compositions and substrates at least partially coated with waterborne coating compositions are also disclosed.

Abstract: A waterborne coating composition includes an aqueous polyurethane resin, a reactive silicone component, and a crosslinker. The aqueous polyurethane resin can have urethane linkages, hydrazinecarboxamide linkages, and reactive hydrazide functional groups. The polyurethane resin can have a glass transition temperature of less than 25° C. Methods of preparing waterborne coating compositions and substrates at least partially coated with waterborne coating compositions are also disclosed.