Abstract: A bottom roller drive mechanism for a subterranean soil processing tool is provided. The tool is connected to a string of Kelly bar sections. Each Kelly bar section has a preferably square, or other polygonal, cross-section. A plurality of roller wheels is mounted in a drive assembly connected to the bottom rotary drive plate. The roller wheel assembly engages the faces of each Kelly bar section and rotates the Kelly bar around a vertical axis A-A. The upper and lower ends of each Kelly bar section are tapered to form a reduced cross-section at each joint. The roller drive assembly is free to rotate at each joint without rotating the Kelly bar. This allows misaligned Kelly bar sections to pass through the drive mechanism.

Abstract: A bottom roller drive mechanism for a subterranean soil processing tool is provided. The tool is connected to a string of Kelly bar sections. Each Kelly bar section has a preferably square, or other polygonal, cross-section. A plurality of roller wheels is mounted in a drive assembly connected to the bottom rotary drive plate. The roller wheel assembly engages the faces of each Kelly bar section and rotates the Kelly bar around a vertical axis A-A. The upper and lower ends of each Kelly bar section are tapered to form a reduced cross-section at each joint. The roller drive assembly is free to rotate at each joint without rotating the Kelly bar. This allows misaligned Kelly bar sections to pass through the drive mechanism.

Abstract: A method and apparatus are provided for forming an in situ subterranean soil cement structure wherein a soil processing tool incorporates a novel cyclonic mixing region. The cyclonic mixing region is formed by deflecting a jetstream which initially moves away from a hollow Kelly and, after being deflected, the jetstream is redirected into a direction flowing towards the hollow Kelly. A contoured flight is provided having an exterior contoured surface extending upwardly from a central section of the contoured flight and bends through an angle greater than 110° in order to deflect a jetstream which is directed outwardly from the hollow Kelly back towards the hollow Kelly. By preventing any of the high pressure jetstreams from impacting the side wall of the hole, higher jetstream velocities and pressures may be utilized. Two or more jetstreams may also be utilized to direct their jetstreams around a central horizontal axis to provide the cyclonic mixing region.

Abstract: A method and apparatus are provided for forming an in situ subterranean soil cement structure wherein a soil processing tool incorporates a novel cyclonic mixing region. The cyclonic mixing region is formed by deflecting a jetstream which initially moves away from a hollow Kelly and, after being deflected, the jetstream is redirected into a direction flowing towards the hollow Kelly. A contoured flight is provided having an exterior contoured surface extending upwardly from a central section of the contoured flight and bends through an angle greater than 110° in order to deflect a jetstream which is directed outwardly from the hollow Kelly back towards the hollow Kelly. By preventing any of the high pressure jetstreams from impacting the side wall of the hole, higher jetstream velocities and pressures may be utilized. Two or more jetstreams may also be utilized to direct their jetstreams around a central horizontal axis to provide the cyclonic mixing region.

Abstract: A method and apparatus are disclosed for building a reinforced sea wall or levee. The reinforced structure is designed particularly for use in areas of soft sub-soil such as those sub-soils found near the Gulf of Mexico which are capable of bearing loads of less than 5 pounds per square inch of weight. The structure includes first and second rows of soil-cement columns formed on opposite sides of the centerline of the structure. Soil-cement columns are formed by mechanically cutting the soft sub-soil and simultaneously hydraulically mixing the cut soft soil with a cement slurry injected at velocities of 200 feet per second or more. Reinforcing structural elements, preferably H-beams, are embedded in at least some of the soil-cement columns in each of the two rows. Tensile load bearing members, such as cables or beams, are interconnected between some of the reinforcing structural elements in the first row of soil-cement columns with some of the structural elements in the second row of soil-cement columns.

Abstract: A method and apparatus are disclosed for building a reinforced sea wall or levee. The reinforced structure is designed particularly for use in areas of soft sub-soil such as those sub-soils found near the Gulf of Mexico which are capable of bearing loads of less than 5 pounds per square inch of weight. The structure includes first and second rows of soil-cement columns formed on opposite sides of the centerline of the structure. Soil-cement columns are formed by mechanically cutting the soft sub-soil and simultaneously hydraulically mixing the cut soft soil with a cement slurry injected at velocities of 200 feet per second or more. Reinforcing structural elements, preferably H-beams, are embedded in at least some of the soil-cement columns in each of the two rows. Tensile load bearing members, such as cables or beams, are interconnected between some of the reinforcing structural elements in the first row of soil-cement columns with some of the structural elements in the second row of soil-cement columns.

Abstract: A method is provided for centering and guiding a large diameter soil processing tool. A sacrificial guide is formed by using a small diameter soil processing tool to form a soil-cement column having a relatively hard outer section and a relatively soft center section. The relatively hard outer section is utilized to guide the large diameter soil processing tool. In one embodiment, the soft central region of the sacrificial guide is left in place and the pilot of the large tool carries an auger that simply drills through the central portion of the sacrificial guide. In a second embodiment, the sacrificial guide is hollow and the large tool need not have an auger at the tip of its pilot. The large tool advances downwardly through the sacrificial guide and, as it advances downwardly, the large tool breaks up the sacrificial guide and the sacrificial guide particles ultimately form a portion of the soil-cement column formed by the large soil processing tool.

Abstract: A method is provided for centering and guiding a large diameter soil processing tool. A sacrificial guide is formed by using a small diameter soil processing tool to form a soil-cement column having a relatively hard outer section and a relatively soft center section. The relatively hard outer section is utilized to guide the large diameter soil processing tool. In one embodiment, the soft central region of the sacrificial guide is left in place and the pilot of the large tool carries an auger that simply drills through the central portion of the sacrificial guide. In a second embodiment, the sacrificial guide is hollow and the large tool need not have an auger at the tip of its pilot. The large tool advances downwardly through the sacrificial guide and, as it advances downwardly, the large tool breaks up the sacrificial guide and the sacrificial guide particles ultimately form a portion of the soil-cement column formed by the large soil processing tool.

Abstract: A method is provided for forming an interconnected underground structure which avoids settling of adjacent soil structure. A plurality of underground support columns is initially formed, with the support columns being spaced apart in a predetermined pattern. Interconnecting holes are thereafter formed between the underground support columns, wherein the interconnecting holes are formed by mechanically cutting the soil and simultaneously hydraulically mixing the mechanically cut soil with slurry injected at velocities of 200 feet per second or higher while maintaining a positive hydrostatic head in the hole relative to adjacent soil. As the interconnecting holes are being formed, the diameter of each interconnecting hole is extended by positioning a second high velocity slurry nozzle near the outer diameter of the interconnecting hole which injects high velocity into the adjacent soil to hydraulically cut the adjacent soil and mix it with the slurry.

Abstract: A method is provided for centrifugally forming a subterranean, cylindrically shaped soil-cement casing in material located in a subterranean earth situs. A soil processing tool is advanced and rotated into the subterranean situs and as the tool advances a high velocity cement slurry is introduced through said tool to hydraulically divide the pieces of soil into particles and to mix the cement slurry with the particles to form a soil-cement slurry. As the soil processing tool is then withdrawn from the situs, the tool is rotated at a speed to exert a centrifugal force by the tool on the soil-cement slurry in excess of two G's, causing the solids of the soil-cement slurry to migrate away from the center of the hole to form a first cylindrical region at the edge of the hole and a second cylindrical region at the center of the hole. The first region has more of the dense solids and the second internal region has a greater proportion of free water and less of the dense solids.

Abstract: An apparatus and method for processing soil in a subterranean situs is provided wherein a pressurized slurry is introduced through a soil processing tool and mixed with the soil. A single engine drives first and second pumps and a programmable, computerized process control system allocates driving power from the single engine to the first and second pumps to optimize the mixing of the slurry and soil while maximizing the amount of soil being processed.

Abstract: A method of modifying the structural integrity of material in a subterranean earth situs. The method comprises the steps of mechanically digging into the situs to break the material into pieces and, simultaneously, hydraulically admixing a modifying agent with the pieces by introducing the modifying agent into the pieces at a velocity in the range of from about 300 ft./sec. to about 2500 ft./sec. The method is particularly suitable for improving the strengh and load-bearing capacity of material in a subterranean earth situs. Also provided is a method of modifying the stuctural integrity of material in a subterranean earth situs and installing a pre-formed structural element therein.

Abstract: A drilling system is provided wherein a high pressure water jet is provided near the cutting tip of the auger, the water jet being directed upwardly into the slip stream of spoil to break up the spoil and reduce friction between the spoil and the auger.

Abstract: A method and apparatus for retensioning the development length of strands of an elongated prestressed concrete member is provided in which the ends of the strands are exposed, a metallic plate having tapered holes therein is placed over the ends of the strands, retaining wedges are inserted into the tapered holes of the plate to grip the ends of the strands, and a predetermined amount of tension is applied to the strand and maintained in the strand by the retaining wedges. A jack is provided to apply the tension to the strand. The prestressed concrete members such as piling, may be spliced together by using the apparatus on adjoining ends of piling.

Abstract: Apparatus for cutting a concrete column by engaging the column between superimposed anvil and shear elements. The elements define a shear plane therebetween and the anvil element is conformed to embrace the column over an area of sufficient breadth to confine the portion of the column to the anvil side of the shear line against substantial fracturing. The elements are secured together for movement into and out of engagement with the column and an hydraulic cylinder is coupled between the elements to force the shear element against the column with sufficient pressure to fracture and crush the column.