Abstract: A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system, such as a robot, operable to move in at least three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part, a heat source for pre-heating the material as it is being deposited from the placement module and a compaction device for compacting the material as it is being deposited from the placement module. The compaction device includes an ultrasonic horn that is ultrasonically vibrated to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.

Abstract: An apparatus and method for manufacturing small quantities of cigarettes in a substantially simultaneous fashion while maintaining consistent quality between the cigarettes. The apparatus provides for arranging loose tobacco into tobacco charges and simultaneously inserting the charges into pre-formed tubular cigarette wrappers.

Abstract: Cigarettes are manufactured using modified automated cigarette making apparatus. Those cigarettes possess smokable rods having paper wrapping materials having additive materials applied thereto as patterns. The additive materials, which can have the forms of liquid or paste formulations, can be applied to the paper web using application apparatus possessing rollers. One of those rollers can have a series of pockets in its roll face to receive additive formulation from a reservoir and to define the pattern of the formulation on the paper. A radiant dryer can be used to dry the additive material that has been applied to the paper web. The radiant dryer can be located on one component of a two component assembly that is used to manufacture cigarettes. Spectrometric techniques can be used to ensure proper registration of the additive material on the cigarette rods so manufactured, and to ensure proper quality of those cigarettes.

Abstract: Small quantities of cigarettes may be manufactured in a substantially simultaneous fashion while maintaining consistent quality between the cigarettes using the disclosed apparatus and methods. The apparatus and method include features for simultaneously inserting charges of tobacco into pre-formed tubular cigarette wrappers. In another aspect, a system enables making cigarettes from pre-formed tubular cigarette wrappers and pre-packaged charges of tobacco.

Abstract: An apparatus and method for manufacturing small quantities of cigarettes in a substantially simultaneous fashion while maintaining consistent quality between the cigarettes. The apparatus provides for arranging loose tobacco into tobacco charges and simultaneously inserting the charges into pre-formed tubular cigarette wrappers.

Abstract: A filtered cigarette possesses at least one breakable capsule in its filter element. The filter element can possess a central cavity extending from the cigarette tobacco rod towards the middle of the filter element. The central cavity may be defined by an inner filter portion. The inner filter portion can be surrounded by an outer filter portion comprised of filter tow material that is generally permeable to the smoke generated by the cigarette. At least one breakable capsule is disposed in the central cavity of the filter element. The breakable capsules are spherical in shape, and are composed of a gelatin outer shell that encloses a payload of triglycerides and flavoring agents. The breakable capsules are adapted to rupture in response to pressure applied by the smoker to the outside region of the filter element.

Abstract: A device and method for loading cigarettes from a cartridge into a package. The device provides for transferring cigarettes from a cartridge supporting them to a package.

Abstract: An apparatus and method for manufacturing small quantities of cigarettes in a substantially simultaneous fashion while maintaining consistent quality between the cigarettes. The invention provides an apparatus and method for simultaneously inserting charges of tobacco into pre-formed tubular cigarette wrappers.

Abstract: A device and method for loading a cartridge with pre-formed tubular wrappers for cigarette manufacture. The device provides for dispensing pre-formed tubular wrappers from a container to a cartridge without directly touching the wrappers.

Abstract: Cigarettes are manufactured using modified automated cigarette making apparatus. Those cigarettes possess smokable rods having paper wrapping materials having additive materials applied thereto as patterns. The additive materials, which can have the forms of liquid or paste formulations (e.g., aqueous formulations incorporating starch or modified starch), are applied to a continuous paper web on the cigarette making apparatus. The formulation is applied to the paper web using application apparatus possessing rollers a series of roller. For example, additive material is applied to the roll face of a transfer roller due to roll interaction of that transfer roller with a pick-up roller; roll interaction of the transfer roller with an application roller causes transfer of the additive material from the transfer roller to the application roller; and additive material from the application roller is transferred to the paper web that passes between the application roller and a back-up roller.

Abstract: Cigarettes are manufactured using modified automated cigarette making apparatus. Those cigarettes possess smokable rods having paper wrapping materials having additive materials applied thereto as patterns. The additive materials, which can have the forms of liquid or paste formulations (e.g., aqueous formulations incorporating starch or modified starch), are applied to a continuous paper web on the cigarette making apparatus. The formulation is applied to the paper web using application apparatus possessing rollers, and one of those rollers has a series of pockets in its roll face to receive additive formulation from a reservoir and to define the pattern of the formulation on the paper. For example, additive material located in the recessed pockets of a first roller is transferred in a controlled manner to the roll face of a second roller in roll contact with that first roller; and the additive material on the roll face of the second roller is transferred to desired locations on the surface of the paper web.