Abstract: An improved apparatus and method of producing metal foam is provided which involves optimizing the natural convection of electrolyte through a foam being electroplated by inclining the foam during plating. A diagonal flow of electrolyte though the foam enhances electrolyte turnover within the foam while increasing electroplating efficiency. Further increases in plating efficiency are provided by shifting current density from higher plating zones to lower plating zones.

Abstract: A method for producing porous metal plated polymeric foam having uniform pore properties. Polymeric foam buns are horizontally cut along a longitudinal surface thereby lifting off a foam sheet. The sheet is spooled and then reticulated to remove any remaining cell walls and to round off the internal pore struts to enlarge the openings between the adjacent cells. The reticulated foam sheet is unwound and then plated. Slabs may be attached end to end and loop slitted and then reticulated. The resulting plated uniform foam provides a superior substrate for battery plaques and other applications.

Abstract: A process for varying the density of porous plated metal foams. Especially useful for battery plate applications, a plated foam is coated with a slurry of predetermined size metal power, particularly nickel, and then sintered. The resultant density of the metal foam may be adjusted as needed.

Abstract: The invention provides a method of producing nickel hydroxide from elemental metal. Elemental nickel is first introduced into an aqueous ammonia or ammonia/ammonium salt solution capable of dissolving nickel. The potential, as measured by a standard calomel electrode, is allowed to reach a negative or reducing level. Oxygen is added to the aqueous solution at a rate that maintains the negative potential to facilitate the conversion of elemental nickel to nickel hydroxide. Nickel hydroxide may be readily precipitated from the aqueous solution.

Abstract: A battery charge is provided which automatically controls the charging process independent of individual battery construction or temperature. Control of the charging process is achieved by periodically interrupting the charging current, determining resistance-free voltage of the battery in fixed intervals after interruptions of current, and comparing the resistance-free voltage with a reference voltage. Reference voltage is automatically determined for each recharging subject by analyzing the change in resistance-free voltage with respect to time during an initial, constant current period to locate certain characteristic points indicative of the onset of overcharge. The charging current is reduced as necessary, so that the resistance-free voltage does not exceed the reference voltage and significant overcharge is avoided.

Abstract: A process for producing nickel hydroxide from nickel powders, in which the feed nickel powder is directly converted in an aqueous solution containing nitrate and particulate nickel at least at room temperature and a pH in excess of about 6 into nickel hydroxide of a high density. Nickel powders of high surface area, e.g. 0.4 m.sup.2 /g or higher, typically produced by the thermal decomposition of nickel carbonyl, are particularly suitable as feed materials for this process.

Abstract: A charger for rechargeable cells or batteries utilizes a mechanism whereby resistance-free voltage is continually monitored during periodic current-off intervals in the charging process and compared to an independent reference voltage to prevent overcharge. After a certain degree of charge has been obtained, the current is gradually reduced to a finishing charge. Several means are provided for terminating the finishing charge while avoiding overcharge. Another embodiment of a charger provides for measurement of the resistance-free voltage during the current-off period after sufficient time is allowed for the recombination of any oxygen which may have been produced during charging, thus taking into account inherent variations in cells of the same type.

Abstract: A novel process for the production of nickel hydroxide wherein particulate nickel is reacted with oxygen in the presence of liquid water at a temperature of at least 180.degree. C. The invention also includes the nickel hydroxide product so produced.

Abstract: The invention provides an apparatus for metal plating a substrate. The apparatus includes a chamber adapted to receive metal carbonyl gas. The chamber includes an infrared transparent window. The infrared transparent window has a cooling passage filled with liquid coolant. The liquid coolant has a temperature below which decomposition of the metal carbonyl gas occurs. The liquid coolant prevents decomposition of the metal carbonyl gas on the infrared transparent window. The liquid coolant also is substantially infrared transparent for allowing infrared radiation through the infrared transparent window and cooling passage into the chamber. An infrared radiation source sends infrared radiation into the chamber through the infrared transparent window and cooling passage to heat the substrate to a temperature at which decomposition of the metal carbonyl gas occurs.

Abstract: The invention provides a nickel foam and a method of forming a nickel foam for a nickel containing battery. An open-cell foam structure is placed in a nickel carbonyl gas containing structure. The foam structure is heated to a temperature at which nickel carbonyl decomposes. Nickel from the nickel carbonyl gas decomposes on the foam structure to form a nickel plated foam structure. The nickel plated foam structure is then sintered leaving an open-cell nickel network to form the nickel foam. The open-cells of the nickel foam comprise substantially hollow wires having a substantially uniform transverse cross-section. The nickel foam is further characterized by the conductivity through the nickel foam multiplied by a factor of 3.4 being equal to or greater than the theoretical conductivity of nickel.

Abstract: The cyanide content of waste waters containing the same is removed by treatment with sulfur dioxide or an alkali or alkaline earth metal sulfite or bisulfite in the presence of excess oxygen and a metal catalyst which is perferably copper.

Abstract: Cobalt salts are produced by dissolving cobalt metal in hydrochloric acid containing a small amount of thiosulfate ions.

Abstract: According to the present invention a timing device for use with a telephone having a hand held receiver/transmitter replacable on the phone when not in use, is disclosed.The timing device includes a battery operated self zeroing liquid crystal display clock module provided with a normally closed switch. A feeler arm for activation of the clock module is provided which controls the position of the switch and biasing is provided for urging the switch and the feeler arm to close the switch and operate the clock module when no external forces are provided on the feeler arm. The feeler arm is secured within the timing device in a manner whereby a force of sufficient magnitude at the free end of the feeler arm in a direction generally opposed to the direction of the biasing device, causes the arm to open the switch, disconnecting the battery from the clock module.

Abstract: This invention is concerned with a process for dissolving oxidic trivalent cobalt compounds in hydrochloric acid while avoiding the generation of chlorine. It includes the following steps (a) slurrying in water the trivalent cobalt compound to be dissolved and (b) treating the resulting slurry with a reduction agent from the group consisting of methanol, formaldehyde and formic acid and with hydrochloric acid. The contact of the hydrochloric acid with the slurry should occur in the presence of the reducing agent. The rate of acid addition should be controlled to maintain the slurry at a pH above 1.

Abstract: To recover chromium and other metals from scrap such as superalloy scrap, the scrap is sulfided to provide a molten matte which is cooled and fragmented, the fragments are leached selectively in an aqueous solution with chlorine at a controlled temperature and with agitation while controlling chlorine flow by redox potential to provide the major portion of the chromium in the leach residue and dissolving other valuable metals present as chlorides and thereafter recovering the chromium from the solid.

Abstract: A cobaltic oxide hydrate is mixed with spent sulfate electrolyte and the slurry is sparged with air to liberate any entrained chloride ions as gaseous chlorine. Thereafter a reducing agent is used to enable dissolution of the cobalt and obtaining of a chloride-free solution from which, after purification, cobalt can be electrowon.

Abstract: A cell for electrowinning metal from a sulfate electrolyte includes insoluble anodes and cathodes, each anode being housed in an anolyte compartment defined by a flaccid sheath of porous membrane and means within each sheath for separating the sheath from the surfaces of the anode contained therein.

Abstract: A process for separating nickel and cobalt present in a sulfate solution includes using a cationic extractant to extract both metals, treating the loaded cationic extractant with an aqueous chloride or thiocyanate solution to back-extract the cobalt and thereafter recovering the cobalt from the back-extraction aqueous solution by solvent extraction or ion exchange with an anionic extractant.

Abstract: A sulfide containing copper and one or more of iron, nickel and cobalt, is dead-roasted at a temperature of 750.degree. C or above, then subjected to a pressure leach under reducing conditions to produce elemental copper and an aqueous solution of the other metals.

Abstract: Nickel is electrowon from aqueous, all-sulfate electrolytes containing small, controlled amounts of sulfur-free hydrocolloidal polymers of intermediate molecular weight. Operable hydrocolloidal polymers include dextrin, gum arabic and water-soluble cellulose derivatives.