Patents by Inventor Victor Brouk

Victor Brouk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9767988
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: September 19, 2017
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter
  • Patent number: 9685297
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: June 20, 2017
    Assignee: ADVANCED ENERGY INDUSTRIES, INC.
    Inventors: Daniel Carter, Victor Brouk, Daniel J. Hoffman
  • Patent number: 9589767
    Abstract: This disclosure describes systems, methods, and apparatus for reducing a DC bias on a substrate surface in a plasma processing chamber due to cross coupling of RF power to an electrode coupled to the substrate. This is brought about via tuning of a resonant circuit coupled between the substrate and ground based on indirect measurements of harmonics of the RF field level at a surface of the substrate. The resulting reduction in DC bias allows a lower ion energy than possible without this resonant circuit and tuning thereof.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: March 7, 2017
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Victor Brouk
  • Patent number: 9524854
    Abstract: This disclosure describes systems, methods, and apparatus for capacitively coupling energy into a plasma to ignite and sustain the plasma within a remote plasma source. The power is provided by a first electrode that at least partially surrounds or is surrounded by a second electrode. The second electrode can be grounded or floating. First and second dielectric components can be arranged to separate one or both of the electrodes from the plasma and thereby DC isolate the plasma from one or both of the electrodes.
    Type: Grant
    Filed: June 16, 2015
    Date of Patent: December 20, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, Karen Peterson, Randy Grilley
  • Patent number: 9435029
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: September 6, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman
  • Patent number: 9362089
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber and chucking a substrate to a substrate support are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function (or a modified periodic voltage function) to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a defined distribution of energies of ions at the surface of the substrate so as to effectuate the defined distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: June 7, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter
  • Patent number: 9309594
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber via a remotely generated ionizing electromagnetic field that extends into the plasma chamber from a remote projected source, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: April 12, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Victor Brouk, Daniel Carter
  • Patent number: 9287086
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: August 29, 2010
    Date of Patent: March 15, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman, Daniel J. Hoffman
  • Patent number: 9287092
    Abstract: Systems, methods and apparatus for regulating ion energies in a plasma chamber are disclosed. An exemplary system includes an ion-energy control portion, and the ion-energy control portion provides at least one ion-energy control signal responsive to at least one ion-energy setting that is indicative of a desired distribution of energies of ions bombarding a surface of a substrate. A controller is coupled to the switch-mode power supply, and the controller provides at least two drive-control signals. In addition, a switch-mode power supply is coupled to the substrate support, the ion-energy control portion and the controller. The switch-mode power supply includes switching components configured to apply power to the substrate responsive to the drive signals and the ion-energy control signal so as to effectuate the desired distribution of the energies of ions bombarding the surface of the substrate.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: March 15, 2016
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman
  • Publication number: 20160020072
    Abstract: This disclosure describes systems, methods, and apparatus for operating a plasma processing chamber. In particular, a periodic voltage function combined with an ion current compensation can be provided as a bias to a substrate support as a modified periodic voltage function. This in turn effects a DC bias on the surface of the substrate that controls an ion energy of ions incident on a surface of the substrate. A peak-to-peak voltage of the periodic voltage function can control the ion energy, while the ion current compensation can control a width of an ion energy distribution function of the ions. Measuring the modified periodic voltage function can provide a means to calculate an ion current in the plasma and a sheath capacitance of the plasma sheath. The ion energy distribution function can be tailored and multiple ion energy peaks can be generated, both via control of the modified periodic voltage function.
    Type: Application
    Filed: July 20, 2015
    Publication date: January 21, 2016
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter, Dmitri Kovalevskii
  • Patent number: 9208992
    Abstract: Methods for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: December 8, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Randy Heckman, Daniel J. Hoffman
  • Patent number: 9210790
    Abstract: Systems, methods and apparatus for regulating ion energies and ion energy distributions along with calibrating a bias source and a plasma processing chamber are disclosed. An exemplary method includes applying a periodic voltage function to a load emulator, which emulates electrical characteristics of a plasma load and associated electronics such as an e-chuck. The load emulator can be measured for various electrical parameters and compared to expected parameters generated by the bias source. Differences between measured and expected values can be used to identify and correct faults and abnormalities in the bias supply, the chamber, or a power source used to ignite and sustain the plasma. Once the bias supply is calibrated, the chamber can be calibrated by measuring and calculating an effective capacitance comprising a series and parallel capacitance of the substrate support and optionally the substrate.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: December 8, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, William J. Hattel
  • Publication number: 20150279631
    Abstract: This disclosure describes systems, methods, and apparatus for capacitively coupling energy into a plasma to ignite and sustain the plasma within a remote plasma source. The power is provided by a first electrode that at least partially surrounds or is surrounded by a second electrode. The second electrode can be grounded or floating. First and second dielectric components can be arranged to separate one or both of the electrodes from the plasma and thereby DC isolate the plasma from one or both of the electrodes.
    Type: Application
    Filed: June 16, 2015
    Publication date: October 1, 2015
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, Karen Peterson, Randy Grilley
  • Patent number: 9142388
    Abstract: This disclosure describes systems, methods, and apparatus for capacitively coupling energy into a plasma to ignite and sustain the plasma within a remote plasma source. The power is provided by a first electrode that at least partially surrounds or is surrounded by a second electrode. The second electrode can be grounded or floating. First and second dielectric components can be arranged to separate one or both of the electrodes from the plasma and thereby DC isolate the plasma from one or both of the electrodes.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: September 22, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, Karen Peterson, Randy Grilley
  • Patent number: 9105447
    Abstract: This disclosure describes systems, methods, and apparatus for operating a plasma processing chamber. In particular, a periodic voltage function combined with an ion current compensation can be provided as a bias to a substrate support as a modified periodic voltage function. This in turn effects a DC bias on the surface of the substrate that controls an ion energy of ions incident on a surface of the substrate. A peak-to-peak voltage of the periodic voltage function can control the ion energy, while the ion current compensation can control a width of an ion energy distribution function of the ions. Measuring the modified periodic voltage function can provide a means to calculate an ion current in the plasma and a sheath capacitance of the plasma sheath. The ion energy distribution function can be tailored and multiple ion energy peaks can be generated, both via control of the modified periodic voltage function.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: August 11, 2015
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Victor Brouk, Daniel J. Hoffman, Daniel Carter, Dmitri Kovalevskii
  • Publication number: 20150144596
    Abstract: Methods for regulating ion energies in a plasma chamber are disclosed. An exemplary method includes placing a substrate in a plasma chamber, forming a plasma in the plasma chamber, controllably switching power to the substrate so as to apply a periodic voltage function to the substrate, and modulating, over multiple cycles of the periodic voltage function, the periodic voltage function responsive to a desired distribution of energies of ions at the surface of the substrate so as to effectuate the desired distribution of ion energies on a time-averaged basis.
    Type: Application
    Filed: January 27, 2015
    Publication date: May 28, 2015
    Inventors: Victor Brouk, Randy Heckman, Daniel J. Hoffman
  • Publication number: 20150024515
    Abstract: This disclosure describes systems, methods, and apparatus for reducing a DC bias on a substrate surface in a plasma processing chamber due to cross coupling of RF power to an electrode coupled to the substrate. This is brought about via tuning of a resonant circuit coupled between the substrate and ground based on indirect measurements of harmonics of the RF field level at a surface of the substrate. The resulting reduction in DC bias allows a lower ion energy than possible without this resonant circuit and tuning thereof.
    Type: Application
    Filed: July 18, 2014
    Publication date: January 22, 2015
    Inventors: Daniel J. Hoffman, Victor Brouk
  • Patent number: 8742669
    Abstract: Systems, methods, and Apparatus for controlling the spatial distribution of a plasma in a processing chamber are disclosed. An exemplary system includes a primary inductor disposed to excite the plasma when power is actively applied to the primary inductor; at least one secondary inductor located in proximity to the primary inductor such that substantially all current that passes through the secondary inductor results from mutual inductance through the plasma with the primary inductor. In addition, at least one terminating element is coupled to the at least one secondary inductor, the at least one terminating element affecting the current through the at least one secondary inductor so as to affect the spatial distribution of the plasma.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: June 3, 2014
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Victor Brouk
  • Patent number: 8723423
    Abstract: This disclosure describes systems, methods, and apparatus for capacitively coupling energy into a plasma to ignite and sustain the plasma within a remote plasma source. The power is provided by a first electrode that at least partially surrounds or is surrounded by a second electrode. The second electrode can be grounded or floating. First and second dielectric components can be arranged to separate one or both of the electrodes from the plasma and thereby DC isolate the plasma from one or both of the electrodes.
    Type: Grant
    Filed: January 23, 2012
    Date of Patent: May 13, 2014
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel J. Hoffman, Daniel Carter, Victor Brouk, Karen Peterson, Randy Grilley
  • Patent number: 8674606
    Abstract: Systems, methods and apparatus for reducing instabilities in a plasma-based processing system are disclosed. An exemplary method includes applying power to a plasma with a power amplifier; determining whether low frequency instability oscillations are present or high frequency instability oscillations are present in the plasma; and altering, based upon whether high or low frequency instability oscillations are present, an impedance of a load that is experienced by the power amplifier, the load experienced by the power amplifier including at least an impedance of the plasma.
    Type: Grant
    Filed: April 25, 2010
    Date of Patent: March 18, 2014
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Victor Brouk, Jeff Roberg