Abstract: An electric machine includes a stator having a stator core, rotor core and/or magnetic core comprising a plurality of slots. Each of the plurality of slots includes a spacer, a conductor, and encapsulated slot insulation. The spacer is configured to suspend the conductor away from the stator core by a dielectric distance without occupying all of the space between the conductor and the stator core. The encapsulated slot insulation includes an encapsulation material configured to flow in a liquid state around the perimeter of the conductor filling in the space between the conductor and the stator core. The encapsulation material cures to hold the spacer and the conductor in place. The encapsulated material typically has higher thermal conductivity properties than a conventional slot liner, increasing the performance of the motor.

Abstract: An electric machine includes a stator having a stator core, rotor core and/or magnetic core comprising a plurality of slots. Each of the plurality of slots includes a spacer, a conductor, and encapsulated slot insulation. The spacer is configured to suspend the conductor away from the stator core by a dielectric distance without occupying all of the space between the conductor and the stator core. The encapsulated slot insulation includes an encapsulation material configured to flow in a liquid state around the perimeter of the conductor filling in the space between the conductor and the stator core. The encapsulation material cures to hold the spacer and the conductor in place. The encapsulated material typically has higher thermal conductivity properties than a conventional slot liner, increasing the performance of the motor.

Abstract: A rotor for a permanent magnet electric motor includes a rotor core having a generally cylindrical shape with an outer circumferential surface and a rotational axis and a plurality of magnet insertion hole arrangements formed in the rotor core and arranged circumferentially at a preset angular interval about the rotational axis. Each hole arrangement has a radially inward side, a radially outward side, and two ends that are respectively spaced apart from the circumferential surface by respective bridge regions formed by the rotor core. The material of the bridge regions is metallurgically transformed by having its grain structure changed, e.g., by heating the material to at least its Curie temperature, whereby the material possesses greater magnetic reluctance than the material of adjacent portions of the rotor core.

Abstract: A rotor for a permanent magnet electric motor includes a rotor core having a generally cylindrical shape with an outer circumferential surface and a rotational axis and a plurality of magnet insertion hole arrangements formed in the rotor core and arranged circumferentially at a preset angular interval about the rotational axis. Each hole arrangement has a radially inward side, a radially outward side, and two ends that are respectively spaced apart from the circumferential surface by respective bridge regions formed by the rotor core. The material of the bridge regions is metallurgically transformed by having its grain structure changed, e.g., by heating the material to at least its Curie temperature, whereby the material possesses greater magnetic reluctance than the material of adjacent portions of the rotor core.

Abstract: A stator of an electrical machine operable as a motor or a generator, applicable to a radial-axial type machine. The stator includes a plurality of stator segments disposed circumferentially about an axis. Each segment has a generally wedge shaped core and a winding wound around the core. The winding is bent to have portions that are disposed on multiple planes. The core includes an elongated wedge tip portions aligned parallel to the axis and an outer radial face opposite to the tip portion. The multiple planes include at least one plane substantially normal to the axis and at least one plane tangential to the radial face.

Abstract: A rotor includes a cylindrical rotor core having an outer circumferential surface and a plurality of magnet insertion holes formed in the rotor core and arranged circumferentially at a preset angular interval about the rotational axis of the rotor core. Each hole extends in a direction parallel to the rotational axis and has a cross section of a generally elongated slit. The elongated slit is curved concave relative to the circumferential surface and has a radially inward side, a radially outward side, and two ends that are respectively spaced apart from the circumferential surface by two bridges, wherein each bridge has thinner and thicker portions that are respectively positioned near the radially inward and outward sides. One or more permanent magnets are inserted in each hole and arranged to transfer centrifugal forces acting on the magnets during operation to portions of the bridges.

Abstract: A rotor includes a cylindrical rotor core having an outer circumferential surface and a plurality of magnet insertion holes formed in the rotor core and arranged circumferentially at a preset angular interval about the rotational axis of the rotor core. Each hole extends in a direction parallel to the rotational axis and has a cross section of a generally elongated slit. The elongated slit is curved concave relative to the circumferential surface and has a radially inward side, a radially outward side, and two ends that are respectively spaced apart from the circumferential surface by two bridges, wherein each bridge has thinner and thicker portions that are respectively positioned near the radially inward and outward sides. One or more permanent magnets are inserted in each hole and arranged to transfer centrifugal forces acting on the magnets during operation to portions of the bridges.

Abstract: A stator of an electrical machine operable as a motor or a generator, applicable to a radial-axial type machine. The stator includes a plurality of stator segments disposed circumferentially about an axis. Each segment has a generally wedge shaped core and a winding wound around the core. The winding is bent to have portions that are disposed on multiple planes. The core includes an elongated wedge tip portions aligned parallel to the axis and an outer radial face opposite to the tip portion. The multiple planes include at least one plane substantially normal to the axis and at least one plane tangential to the radial face.