Abstract: The invention relates to an electrochemical reactor for continuous copper electrodeposition at high current densities with copper sulfate electrolytes, which comprises devices and systems of functional means that are linked and operated in line, thereby forming a “triad”, for standardising operational conditions in a series of operative parallel reactors. The triad, installed in each existing or new electrolytic container, comprises: a gentle electrolyte agitation system (AGSEL) with means for pulsing control of the aeration volume diffused by bubbling directed into each inter-cathodic space; a “duo” of systems linked in line, which comprises a system of removable anode covers (CAR) for containing, confining and coalescing the acid mist; and an acid mist recycling system (SIRENA) that captures non-coalesced electrolyte aerosols and condenses the steam, returning same to the process, while the pollutants of the gaseous fluid from the reactor are substantially diluted.

Abstract: A holistic system for sustained capture, confinement and depuration of acid mist generated in nonferrous metal electrodeposition processes utilizing lead anodes, for precluding zero release of gaseous fluid pollutants in the atmospheric air surrounding electrodeposition processes, providing an assured solution to acid mist control and total abatement in an effective, efficient manner and sustainable in time by immediate recovery and recycling back in the source generating the contaminant effluents as there are produced, according to a “cell by cell” strategy, and directly connecting each cell to a system for depuration, recovery and recycling the contaminants gaseous fluid flow extracted from each cell reducing them to innocuous levels in the discharge to the open atmosphere; complying the condition of “100% Null escape of acid mist” from each individual cell to the working environment, simultaneously with minimum power usage, and substantial global gaseous fluid contaminant reduction, far exceeding present m

Abstract: Acid mist is extracted from electrolytic cells and conveyed to a first device for trapping electrolyte droplets and condensing the hazardous contaminating sulfuric acid vapors, then gaseous discharges are collected in a manifold, and the first devices are either connected directly to a second multi-chamber device for condensing the acid waste vapors that have not been trapped, which is connected to a gas extractor system which exhausts said gas either directly to the atmosphere or to a chemical treatment system for purification prior to discharge; or alternatively, the manifold discharges directly to an extractor system, which in turn discharges either directly to a centralized waste gas and vapor removal system or to the atmosphere.

Abstract: Acid mist is extracted from electrolytic cells and conveyed to a first device for trapping electrolyte droplets and condensing the hazardous contaminating sulfuric add vapors, then gaseous discharges are collected in a manifold, and the first devices are either connected directly to a second multi-chamber device for condensing the acid waste vapors that have not been trapped, which is connected to a gas extractor system which exhausts said gas either directly to the atmosphere or to a chemical treatment system for purification prior to discharge; or alternatively, the manifold discharges directly to an extractor system, which in turn discharges either directly to a centralized waste gas and vapor removal system or to the atmosphere. The recovery and recycling system further comprises a system for collecting condensates for reuse in the process and two systems for the measurement, control and regulation of acid mist extraction flows.