Abstract: A system for decurling a web from a roll of material comprises rollers, a decurling station actuator, a sensor, and a controller. The rollers are configured to pull the web along a path with an angle. The decurling station actuator is configured to shift one of the rollers relative to the other rollers to adjust the angle of the path. The sensor is configured to sense a characteristic of the roll of material and generate sensor data. The controller is configured to receive a signal representative of the sensor data and direct the decurling station actuator to shift one of the rollers based at least in part on the sensor data.

Abstract: A system for forming a pressware product from a web of a roll of material includes a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.

Abstract: A system for forming a pressware product from a web of a roll of material comprises a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.

Abstract: A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

Abstract: A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

Abstract: A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

Abstract: A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

Abstract: A system for scoring a web of a roll of material comprises a plate, a scoring punch, a scoring station actuator, and a controller. The plate has a slot extending about a shape representing an outline of a pressware product. The scoring punch has a protruding blade operable to enter the slot of the plate. The scoring station actuator is configured to shift the scoring punch or the plate to press the blade against the web to form a slot in the web. The controller is configured to direct the scoring station actuator to press the blade to a first predetermined scoring depth within the web.

Abstract: A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

Abstract: A system for forming a pressware product from a web of a roll of material comprises a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.

Abstract: A system for decurling a web from a roll of material comprises rollers, a decurling station actuator, a sensor, and a controller. The rollers are configured to pull the web along a path with an angle. The decurling station actuator is configured to shift one of the rollers relative to the other rollers to adjust the angle of the path. The sensor is configured to sense a characteristic of the roll of material and generate sensor data. The controller is configured to receive a signal representative of the sensor data and direct the decurling station actuator to shift one of the rollers based at least in part on the sensor data.

Abstract: A long travel, varying spring rate combination spring includes two differing rate springs connected end-to-end in such a way that the lower rate spring is compressed until positive engagement of a plunger with an intermediate flange member occurs with the higher rate spring thereafter compressed. Each spring may be assembled separately and connected together with a coupling to create a combination spring, allowing various springs to be combined to meet the requirements of a particular application.

Abstract: An article of manufacture comprises a demountable pin or bushing element having a generally cylindrical shape and a main section having a main diameter and a circumferential groove. Assembled within the groove is a plurality of retainer pieces. The inner diameter section of each retainer piece is matable to the groove diameter such that the retainer piece protrudes from the groove. Each retainer piece has at least one axially oriented mounting hole. Also disclosed is a method of manufacturing to order demountable pin or bushing elements employing the article of manufacture.

Abstract: An article of manufacture comprises a flanged demountable pin or bushing element having a generally cylindrical shape and a main section having a main diameter and a circumferential groove. Assembled within the groove is a plurality of partially annular pieces forming a complete inner collar with an inner diameter section and an outer diameter section. The inner diameter of the inner diameter section of the inner collar is matched to the groove diameter; and in some embodiments the outer diameter of the outer diameter section of the inner collar is greater than the main diameter of the main section such that the inner collar protrudes from the groove. An outer ring has an inner diameter section and an outer diameter section and is engaged with the inner collar to form a flange on the element. Also disclosed is a method of manufacturing to order demountable pin or bushing elements.

Abstract: A bending apparatus consisting of a rocker rotating in a hybrid constructed saddle. The saddle is preferably made of a steel casing with a low friction liner disposed therein.

Abstract: A long travel, varying spring rate combination spring includes two differing rate springs connected end-to-end in such a way that the lower rate spring is compressed until positive engagement of a plunger with an intermediate flange member occurs with the higher rate spring thereafter compressed. Each spring may be assembled separately and connected together with a coupling to create a combination spring, allowing various springs to be combined to meet the requirements of a particular application.

Abstract: A servo motor in die tapping unit provides built in shock protection for the motor by fixing a shock plate to the servo motor and floatingly mounting the shock plate to a base structure attachable to a stripper plate in a press. Sets of opposing springs allow movement of the shock plate relative the base plate to relieve shock loads when the press is operated, the shock plate guided on dowel pins fixed to the base structure. The shock plate, and tapping unit and base structure form a self contained assembly for mounting together in the press.

Abstract: A press mounted cam has a slide guided on an adapter by structural features including as one or more T blocks fixed to the slide and received in a respective channel formed in the adapter. In an aerial cam embodiment, a vertical clearance space is provided between the T block and adapter channel such that positive driving engagement between cam surfaces on the slide and the adapter is momentarily delayed after the initial engagement of the slide and driver surfaces to let the momentum of the slide be absorbed prior to the beginning of positive driving by the press motion, reducing shock and noise. The slide is laterally located with respect to the driver by an upwardly projecting locator-guide key on the driver received in a central channel in the slide. A positive return is provided by engagement of a driver key having T features received in a T-shaped slide channel and captured therein when the slide is driven laterally.

Abstract: A tool mounting and method for adjustably mounting a tool holder on a cam slide of a press mounted cam also including an adapter body and driver. The tool mounting includes a tooling plate adjustably secured to the cam slide by a series of dowel pins closely fit in dowel pin openings in the cam slide and loosely fit in dowel pin holes in the tooling plate to allow vertical and horizontal adjustment. A channel extends to each oversized dowel pin opening to enable injection of a setting material to lock the tooling plate in its adjusted position after being aligned with a die opening using a pilot installed in a tool holder mounted on one side of the tooling plate. An alignment plate is installed over the other side to cover the channel to each oversized dowel pin hole and allow removal and replacement of the tooling plate without disturbing the adjusted position on the tooling plates.

Abstract: A thermoforming apparatus for forming sheets of sheet plastic onto a substrate in which a retractable substrate heater is able to be positioned over a substrate loaded into the press and energized while a plastic sheet is being heated in an oven included in the thermoformer apparatus. The plastic sheets are cut from a strip pulled from a roll of sheet material, the roll supported for side to side movement and driven by a servomotor responsive to error signals generated by a strip edge sensor to compensate for wandering of a strip edge to thereby insure accurate location of plastic sheets cut from the unwound strip.