Abstract: An electrical contactor module includes a pair of contactor assemblies each having an input contact, an output contact spaced apart from the input contact, and a linear solenoid disposed proximate the input and output contacts. Each linear solenoid has a housing, a plunger disposed within the housing so as to permit axial displacement of the plunger between an open position in which an end of the plunger is spaced apart from the input and output contacts and a closed position in which the end mechanically contacts and electrically couples the input and output contacts, a spring for biasing the plunger in the open position, and a coil within the housing for urging the plunger from the open position to the closed position along a linear direction. The contactor assemblies are fastened and arranged within an enclosure, with the linear directions for the contactor assemblies pointing in generally opposite directions.

Abstract: An electrical contactor module includes a pair of contactor assemblies each having an input contact, an output contact spaced apart from the input contact, and a linear solenoid disposed proximate the input and output contacts. Each linear solenoid has a housing, a plunger disposed within the housing so as to permit axial displacement of the plunger between an open position in which an end of the plunger is spaced apart from the input and output contacts and a closed position in which the end mechanically contacts and electrically couples the input and output contacts, a spring for biasing the plunger in the open position, and a coil within the housing for urging the plunger from the open position to the closed position along a linear direction. The contactor assemblies are fastened and arranged within an enclosure, with the linear directions for the contactor assemblies pointing in generally opposite directions.

Abstract: An apparatus and a method for controlling operation of a vehicle includes a controller having a processor and a tangible, non-transitory memory. The vehicle includes a park assembly with a park actuator motor having an actuator shaft. The vehicle has a park mode and an out-of-park mode. The controller is configured to determine if the park actuator motor has reached an out-of-park position when a shift command to the out-of-park mode is received. The controller is configured to obtain and store at least one dynamic parameter associated with the park actuator motor prior to the detent member reaching the out-of-park position. The method includes determining a load factor based on the dynamic parameter over time when at least one of a predefined time threshold and a predefined motor position threshold is reached. Operation of the vehicle is controlled based at least partially on the load factor.

Abstract: A cooling and lubrication system for a motor vehicle drive unit includes a drive unit sump, a first mechanically-driven pump, a second mechanically-driven pump, and an oil/air separator reservoir, among other possible components. The drive unit sump holds drive unit fluid. The first mechanically-driven pump fluidly communicates with the drive unit sump, and the second mechanically-driven pump fluidly communicates with the drive unit sump. The oil/air separator reservoir resides downstream of the first mechanically-driven pump and resides downstream of the second mechanically-driven pump.

Abstract: An apparatus and a method for controlling operation of a vehicle includes a controller having a processor and a tangible, non-transitory memory. The vehicle includes a park assembly with a park actuator motor having an actuator shaft. The vehicle has a park mode and an out-of-park mode. The controller is configured to determine if the park actuator motor has reached an out-of-park position when a shift command to the out-of-park mode is received. The controller is configured to obtain and store at least one dynamic parameter associated with the park actuator motor prior to the detent member reaching the out-of-park position. The method includes determining a load factor based on the dynamic parameter over time when at least one of a predefined time threshold and a predefined motor position threshold is reached. Operation of the vehicle is controlled based at least partially on the load factor.

Abstract: A fluid management system, or flow control system, for an automotive propulsion system is provided. The system includes a housing defining a sump configured to collect a volume of liquid and gaseous fluid and a pump configured to pump fluid from the sump. The pump defines a pump inlet and a pump outlet. A conduit is in fluid communication with the pump outlet. A passive valve is disposed within the conduit, the conduit defining a conduit outlet downstream of the passive valve, and the conduit further defining an orifice between the pump and the passive valve. The passive valve allows hydraulic fluid to flow past the valve, while substantially preventing air from flowing past the passive valve. The air is instead bled out through the orifice, along with some of the hydraulic fluid.

Abstract: A power supply diagnostics system is disclosed. The power supply diagnostics system includes a first direct current to direct current (DC/DC) control module configured to change an output of a first variable DC/DC converter and a second DC/DC control module configured to change an output of a second variable DC/DC converter. The first and second variable DC/DC converters are connected to a load. The power supply diagnostics system also includes: a first timer module; a second timer module; a first voltage comparison module configured to (i) store a voltage measured at the load based on an output of the first timer module and (ii) begin sampling a plurality of voltages measured at the load base on an output of the second timer module; and a DC/DC status module configured to change an operating parameter of a vehicle based on a comparison of the voltage and the plurality of voltages.

Abstract: A cooling and lubrication system for a motor vehicle drive unit includes a drive unit sump, a first mechanically-driven pump, a second mechanically-driven pump, and an oil/air separator reservoir, among other possible components. The drive unit sump holds drive unit fluid. The first mechanically-driven pump fluidly communicates with the drive unit sump, and the second mechanically-driven pump fluidly communicates with the drive unit sump. The oil/air separator reservoir resides downstream of the first mechanically-driven pump and resides downstream of the second mechanically-driven pump.

Abstract: A method of controlling a vehicle park system in a shift out of park includes receiving a shift out of park request, and commanding a park actuator to rotate an actuator shaft operatively connected to a park pawl movable from an engaged position in which the park pawl is engaged with a park gear, to a disengaged position in which the park pawl is disengaged from the park gear. The method includes determining whether a detent lever operatively connected to the park pawl has moved towards an out of park position within a predetermined period of time after commanding the park actuator to rotate the actuator shaft, and then commanding an electric propulsion motor to apply torque to the transmission output shaft to assist the park actuator if the detent lever has not moved towards the out of park position within the predetermined period of time.

Abstract: A method of controlling a vehicle park system in a shift out of park includes receiving a shift out of park request, and commanding a park actuator to rotate an actuator shaft operatively connected to a park pawl movable from an engaged position in which the park pawl is engaged with a park gear, to a disengaged position in which the park pawl is disengaged from the park gear. The method includes determining whether a detent lever operatively connected to the park pawl has moved towards an out of park position within a predetermined period of time after commanding the park actuator to rotate the actuator shaft, and then commanding an electric propulsion motor to apply torque to the transmission output shaft to assist the park actuator if the detent lever has not moved towards the out of park position within the predetermined period of time.

Abstract: A parking actuator assembly for an automatic transmission includes a park pawl that is rotatable between an in-park position and an out-of-park position. An actuator assembly is configured to be moved between a park-actuated position and a park-disengaged position, the actuator assembly being configured to rotate the park pawl into the in-park position when the actuator is moved into the park-actuated position. An actuator rod is slidably coupled to the actuator assembly. In some forms, the actuator assembly remains in contact with the park pawl from the park-actuated position to the park-disengaged position. In some forms, at least one latching solenoid is included, and the latching solenoid(s) as well as a park actuator motor may be disposed within a main transmission system. A verification sensor may be included to determine the position.

Abstract: A fluid management system for an automotive propulsion system is provided. The fluid management system includes a conduit system configured to deliver hydraulic fluid. A housing defining a sump is configured to collect a volume of hydraulic fluid and gaseous fluid. At least one intake valve is disposed in selective fluid communication with the conduit system and the sump. The intake valve(s) is/are configured to allow the passage of the hydraulic fluid from the sump to the conduit system and to substantially prevent the passage of the gaseous fluid from the sump to the conduit system. Thus, hydraulic fluid that is substantially free of air is provided to hydraulic system components downstream of the intake valve(s).

Abstract: A parking actuator assembly for an automatic transmission includes a park pawl that is rotatable between an in-park position and an out-of-park position. An actuator assembly is configured to be moved between a park-actuated position and a park-disengaged position, the actuator assembly being configured to rotate the park pawl into the in-park position when the actuator is moved into the park-actuated position. An actuator rod is slidably coupled to the actuator assembly. In some forms, the actuator assembly remains in contact with the park pawl from the park-actuated position to the park-disengaged position. In some forms, at least one latching solenoid is included, and the latching solenoid(s) as well as a park actuator motor may be disposed within a main transmission system. A verification sensor may be included to determine the position.

Abstract: A fluid management system, or flow control system, for an automotive propulsion system is provided. The system includes a housing defining a sump configured to collect a volume of liquid and gaseous fluid and a pump configured to pump fluid from the sump. The pump defines a pump inlet and a pump outlet. A conduit is in fluid communication with the pump outlet. A passive valve is disposed within the conduit, the conduit defining a conduit outlet downstream of the passive valve, and the conduit further defining an orifice between the pump and the passive valve. The passive valve allows hydraulic fluid to flow past the valve, while substantially preventing air from flowing past the passive valve. The air is instead bled out through the orifice, along with some of the hydraulic fluid.

Abstract: A fluid management system for an automotive propulsion system is provided. The fluid management system includes a conduit system configured to deliver hydraulic fluid. A housing defining a sump is configured to collect a volume of hydraulic fluid and gaseous fluid. At least one intake valve is disposed in selective fluid communication with the conduit system and the sump. The intake valve(s) is/are configured to allow the passage of the hydraulic fluid from the sump to the conduit system and to substantially prevent the passage of the gaseous fluid from the sump to the conduit system. Thus, hydraulic fluid that is substantially free of air is provided to hydraulic system components downstream of the intake valve(s).

Abstract: A vehicle includes a prime mover in communication with an input shaft of a transmission, an output shaft of the transmission in communication with a final drive and drive wheels, a park actuator system internal to a housing of the transmission and a park control system mounted to an external surface of the housing of the transmission with a pivot shaft extending through the housing that connects to the park actuator system to selectively place the park actuator system in one of a park configuration and an out of park configuration.

Abstract: A clutch assembly having a first clutch member, a second clutch member axially slidable in a first axial direction to engage the first clutch member and in a second axial direction to disengage from the first clutch member, a spring biasing the second clutch member in one of the axial directions, a piston actuatable to move the second clutch member in the other of the axial directions, thereby overcoming a biasing force of the spring, and a latching device to selectively lock the piston in at least one of the first axial direction and second axial direction. The latching device includes a selectively retractable locking pin. The piston has an external surface defining a slot to receive the locking pin, thereby locking the piston in the first position or the second position. A method of operating the clutch assembly is provided.

Abstract: A transmission for a vehicle includes an electro-mechanical park actuator mechanism that provides motive force to an actuator rod of a park actuator, a default to park mechanism that is internal to the transmission housing, and an electromechanical park inhibit mechanism that is internal to the transmission housing.

Abstract: A method for retracting an extended pin of a sliding camshaft actuator wherein the actuator includes a magnetic field generating coil, a magnetic piston in connection with the extended pin operable to be actuated by the magnetic field generating coil, and a pin stop plate. The method comprises creating an air gap between the magnetic piston and the pin stop plate and reversing voltage on the magnetic field generating coil to retract the extended pin.

Abstract: A fluid circuit includes a device, a cooler, and a valve. The valve includes a housing, a sealing member, a biasing device, and an actuator. The sealing member moves inside the housing between a first position and a second position. The actuator includes a smart material that is activated when the temperature of a fluid inside the housing exhibiting at least a first temperature, causing the sealing member to move to the second position. The smart material is deactivated when the fluid is a sufficient number of degrees less than the first temperature, causing the sealing member to move to the first position. The fluid flows from the housing to the device and then to the housing when the sealing member is in the first position. The fluid flows from the housing to the cooler and then to the device when the sealing member is in the second position.