Abstract: Self-crimping fully drawn high bulk yarns comprising fibre forming bicomponent filaments comprising two polymers having different crystallizability or differential orientation or combination thereof is disclosed herein. Further the present invention discloses a method for producing the self-crimping fully drawn high bulk yarns by single and two-stage process. The invention also discloses the fabric comprising the self-crimping fully drawn high bulk yarns.

Abstract: The modified polyethylene terepthalate is a copolymer formed from terephthalic acid or its ester, ethylene glycol, a flexible long chain aliphatic dicarboxylic acid or its ester, and a hydroxy terminated polyether polyol or acyclic diol or aliphatic diol. The modified polyethylene terephthalate filament, staple fiber, yarn and resultant fabric is dyeable with a disperse dye without dye carrier at low temperature of about 100° C. The dyed filament, staple fiber, yarn and resultant fabric has a dye index greater than 100, and preferably at least about 120 to 600 with controlled shrinkage of 6 to 10%.

Abstract: A self-crimping multicomponent fiber is manufactured utilizing the same-polymer components including at least one polymer component having a higher viscosity than at least one other polymer component. Crimping of the fiber is induced during fiber formation by achieving an effective crystallinity differential between the differing viscosity polymer components. The effective crystallinity differential may be obtained by varying a number of parameters during fiber formation, including the viscosity differential between polymer components and the transverse cross-sectional geometries of the differing viscosity components. Other factors, such as selecting a suitable drawing tension for the fiber can influence the crystallinity differential between differing viscosity components and thus resultant fiber crimp.

Abstract: A self-crimping multicomponent fiber is manufactured utilizing the same-polymer components including at least one polymer component having a higher viscosity than at least one other polymer component. Crimping of the fiber is induced during fiber formation by achieving an effective crystallinity differential between the differing viscosity polymer components. The effective crystallinity differential may be obtained by varying a number of parameters during fiber formation, including the viscosity differential between polymer components and the transverse cross-sectional geometries of the differing viscosity components. Other factors, such as selecting a suitable drawing tension for the fiber can influence the crystallinity differential between differing viscosity components and thus resultant fiber crimp.