Patents by Inventor Ville Ribu

Ville Ribu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10493700
    Abstract: The invention relates to methods for lowering the melt viscosity and thereby improving heat-sealability of a polyester. The invention also relates to a method for manufacturing a heat-sealed container or package from fibrous-based, polyester-coated packaging material, and a method for heat-sealing polyester. The solution according to the invention is subjecting polyester to electron beam (EB) radiation. The lowered melt viscosity allows a lower heat-sealing temperature, and permits sealing of polyester to an uncoated fibrous surface. The preferred polyester for the invention is polylactide, as such or as blended with another polyester.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: December 3, 2019
    Assignee: Stora Enso OYJ
    Inventors: Kimmo Nevalainen, Ville Ribu, Jari Räsänen, Outi Kylliainen, Ari Rosling, Mohammad Khajeheian, Jurkka Kuusipalo, Sami Kotkamo, Mikko Tuominen
  • Patent number: 10414105
    Abstract: The invention relates to use of polylactide (PLA) as an extruded polymer coating on paper or board intended for the production of containers and packages, which are heated in a stove or microwave oven. According to the invention a polyfunctional cross-linking agent, such as trialkyl isocyanurate (TAIC), is blended with PLA, and the extruded coating layer is subjected to cross-linking electron beam (EB) radiation. PLA may be used as such or blended with another biodegradable polyester such as polybutylene succinate (PBS). EB radiation has been found to improve adhesion of the coating to the paper or board substrate, heat-scalability of the coating, and heat-resistance of the finished containers and packages.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: September 17, 2019
    Assignee: Stora Enso OYJ
    Inventors: Jari Räsänen, Outi Kylliäinen, Kimmo Nevalainen, Ville Ribu, Ari Rosling, Mohammad Khajeheian, Ella Lindström
  • Publication number: 20190276621
    Abstract: Method for making a film that comprises microfibrillated cellulose, wherein the film has low OTR values and especially suitable for a tropical environment. The method comprising the steps of providing a suspension comprising microfibrillated cellulose (MFC), forming a film from said suspension, wherein the film having a solid content above 40%, preferably above 50%, treating the film with flame or plasma treatment, such that a surface activation takes place on the film, and cooling the film, wherein the surface of the film having a decreased OTR value and a high moisture resistance.
    Type: Application
    Filed: November 16, 2017
    Publication date: September 12, 2019
    Applicant: Stora Enso OYJ
    Inventors: Isto Heiskanen, Kaj Backfolk, Esa Saukkonen, Ville Ribu, Katja Lyytikäinen
  • Publication number: 20190276619
    Abstract: A method of forming a film comprising nanocellulose having an Oxygen Transmission Rate (OTR) value in the range of 0.1 to 300 cc/m2/24 h at 38° C. and 85% relative humidity (RH), and having a basis weight in the range of in the range of 0.1 to 45 g/m2 wherein the method comprises the steps of; providing a suspension comprising nanocellulose, forming at least one layer of a web or a film from said suspension; drying said formed web or film to a dry content of at least 65 weight-%, wherein said method further comprises the steps of; treating at least one side of said dewatered and dried web or film with ultra violet (UV) or electron beam (EB) irradiation; and wherein at least one cooling step is provided in connection with or after the UV or EB treatment step.
    Type: Application
    Filed: October 31, 2017
    Publication date: September 12, 2019
    Applicant: Stora Enso OYJ
    Inventors: Esa Saukkonen, Isto Heiskanen, Kaj Backfolk, Ville Ribu
  • Patent number: 10399744
    Abstract: The invention concerns a heat-sealable biodegradable packaging material, which comprises a fibrous substrate and one or more polymer coating layers extruded onto said substrate. According to the invention the packaging material includes at least one polymer coating layer containing polylactide and at least about 1 weight-% of terpene phenolic resin blended therewith. The invention further concerns a heat-sealed product package made from the packaging material, as well as uses of the resin as blends with polylactide in extrusion coating, for improving line speed and neck-in in extrusion, adhesivity of the coating to the fibrous substrate, and heat-sealability of the coating.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: September 3, 2019
    Assignee: STORA ENSO OYJ
    Inventors: Kimmo Nevalainen, Ville Ribu
  • Publication number: 20190143654
    Abstract: The invention relates to a disposable container of fibrous board comprising a bottom (3) and an upward mantle (2) heat-sealed thereto. The material for both the bottom and the mantle is a polymer coated fibrous board, in which the coating covers at least the inner surfaces of the container. According to the invention the material comprises a fibrous board base (8) such as paperboard or cardboard, an extruded inner coating layer (9) of a blend of polyethylene (PE) and polypropylene (PP), and an extruded outer coating layer (10) of polypropylene-olefin copolymer (PP-c). The inner coating layer (9) secures adhesion with the board base (8) and the outer coating layer (10) is for liquid-proof heat-sealing between the bottom (3) and the mantle (2) of the container. The container is in particular a microwave ovenable cup or food tray.
    Type: Application
    Filed: April 27, 2017
    Publication date: May 16, 2019
    Applicant: Stora Enso OYJ
    Inventor: Ville Ribu
  • Publication number: 20190145049
    Abstract: A biodegradable packaging material, a method of manufacturing the same, as well as products made of the material wherein the manufacture comprises extrusion onto a fibrous substrate one or more polymer coating layers including at least one layer of a polymer blend consisting of (i) 20-95 wt-% of polylactide having a high melt index of more than 35 g/10 min (210° C.; 2.16 kg), (ii) 5-80 wt-% of polybutylene succinate (PBS) or a biodegradable derivate thereof, and (iii) 0-5 wt-% of one or more polymeric additives. The components of the blend are melted and blended in connection with the extrusion step. The goal is to improve extrudability, increase machine speed in extrusion and maintaining good adhesiveness to the substrate and good heat-sealability of the coating. The products include disposable drinking cups and board trays, as well as sealed carton packages for solids and liquids.
    Type: Application
    Filed: November 28, 2018
    Publication date: May 16, 2019
    Inventors: Kimmo Nevalainen, Ville Ribu
  • Publication number: 20190091982
    Abstract: The invention concerns a fibrous-based oxygen barrier film, which comprises (i) a microfibrillated cellulose (MFC) film, (ii) an oxygen barrier polymer layer, (iii) an optional tie layer, and (iv) an outermost polyolefin layer. The invention even concerns a laminate, in which said multilayer film is combined with a fibrous paper or board base by means of an intermediate poly-ethylene layer. The oxygen barrier polymerlayer, which preferably is EVOH, and the polyolefin layer are brought by coextrusion onto the MFC film. The film and the laminate according to the invention aim at an improved oxygen barrier in high humidity conditions and have use in oxygen-sensitive food packaging.
    Type: Application
    Filed: March 20, 2017
    Publication date: March 28, 2019
    Applicant: Stora Enso OYJ
    Inventors: Isto Heiskanen, Esa Saukkonen, Ville Ribu
  • Patent number: 10214316
    Abstract: A biodegradable packaging material, a method of manufacturing the same, as well as products made of the material wherein a multilayer coating coextruded onto a fibrous substrate the multilayer coating comprising innermost and outermost layers of a blend comprising 20-95 wt-% of a higher melt index polylactide and 5-80 wt-% of another biodegradable polymer such as polybutylene succinate, and a middle layer containing a lower melt index polylactide alone. The goal is to increase machine speed in coextrusion while maintaining good adhesiveness to the substrate and good heat-sealability of the coating. The products include disposable drinking cups and board trays, as well as sealed carton packages for solids and liquids.
    Type: Grant
    Filed: October 23, 2013
    Date of Patent: February 26, 2019
    Assignee: STORA ENSO OYJ
    Inventors: Kimmo Nevalainen, Ville Ribu, Jurkka Kuusipalo, Sami Kotkamo
  • Patent number: 10167594
    Abstract: A biodegradable packaging material, a method of manufacturing the same, as well as products made of the material wherein the manufacture comprises extrusion onto a fibrous substrate one or mote polymer coating layers including at least one layer of a polymer blend consisting of (i) 20-95 wt-% of polylactide having a high melt index of more than 35 g/10 min (210° C.; 2.16 kg), (ii) 5-80 wt-% of polybutylene succinate (PBS) or a biodegradable derivate thereof, and (iii) 0-5 wt-% of one or more polymeric additives. The components of the blend are melted and blended in connection with the extrusion step. The goal is to improve extrudability, increase machine speed in extrusion and maintaining good adhesiveness to the substrate and wood heat-sealability of the coating. The products include disposable drinking cups and board trays, as well as sealed carton packages for solids and liquids.
    Type: Grant
    Filed: October 28, 2013
    Date of Patent: January 1, 2019
    Assignee: STORA ENSO OYJ
    Inventors: Kimmo Nevalainen, Ville Ribu
  • Publication number: 20180370678
    Abstract: The disclosure relates to a container (10) comprising a sealing surface (15), wherein the sealing surface (15) is provided with a pattern (30) of ridges (31, 32) and valleys (33), and wherein the sealing surface (15) has a) oleophobic and/or b) oleophilic properties: a) repelling fat such that any fat on the sealing surface (15) has a tendency not to stick to the pattern (30) on the sealing surface thus creating an essentially fat-free sealing surface orb) attracting fat such that any fat on the sealing surface (15) has a tendency to settle down in the valleys (33) of the pattern (30) on the sealing surface, respectively.
    Type: Application
    Filed: June 16, 2016
    Publication date: December 27, 2018
    Inventors: Ville Ribu, Nina Miiki
  • Publication number: 20180355248
    Abstract: The present invention relates to a ground cover in the form of a mulch, comprising a microfibrillated polysaccharide. Also methods for its manufacture and use thereof are disclosed.
    Type: Application
    Filed: November 25, 2016
    Publication date: December 13, 2018
    Inventors: Kaj Backfolk, Isto Heiskanen, Carl-Mikael Tag, Ville Ribu
  • Patent number: 10081168
    Abstract: The invention concerns a heat-sealable biodegradable packaging material, which comprises a fibrous substrate (1) and one or more polymer coating layers (2) extruded onto said substrate. According to the invention the packaging material includes at least one polymer coating layer (2) containing at least 70 weight-% of polylactide (PLA) and at least 5 weight-% of polybutylene succinate (PBS) or its derivate blended therewith. Optionally an acryl copolymer such as ethylene butyl acrylate glycidyl methacrylate terpolymer (EBAGMA) may be included in the polymer blend. The invention further concerns a heat-sealed container, such as a disposable drinking cup, and a heat-sealed product package made from the packaging material, as well as uses of PBS or its derivates as blends with PLA in extrusion coating, for improving adhesivity of the coating to the fibrous substrate and reduced raw edge penetration to the packaging material, especially penetration of hot coffee held in the drinking cup.
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: September 25, 2018
    Assignee: STORA ENSO OYJ
    Inventors: Kimmo Nevalainen, Ville Ribu
  • Patent number: 10040273
    Abstract: The invention relates to a polymer-coated packaging material, a method of manufacturing the same, and products, such as a disposable drinking cup, made from the material. The packaging material comprises a fibrous base (1) of paper or board and an extruded polymer layer (2) containing a blend of (i) 0 to 25 wt-% of a branched low-density polyethylene (LDPE) with a lower melt viscosity and (ii) 75 to 90 wt-% of a linear low-density polyethylene (LLDPE) with a higher melt viscosity. The packaging material of the invention comprises multilayer coatings, e.g. an adhesive innermost and a heat-sealable outermost layer (2, 4) of said blend and a vapor barrier middle layer (3) of at most 90 wt-% of high density polyethylene (HDPE). The layers (2, 3, 4) are brought and adhered to the fibrous base (1) by coextrusion. To maximize renewability of the materials HDPE and LLDPE as used for the structure are of biologic origin.
    Type: Grant
    Filed: February 19, 2015
    Date of Patent: August 7, 2018
    Assignee: STORA ENSO OYJ
    Inventors: Kimmo Nevalainen, Jari Räsänen, Ville Ribu
  • Patent number: 10011096
    Abstract: The invention relates to a polymer-coated packaging material, a method of manufacturing the same, and products, such as a disposable drinking cup, made from the material. The packaging material comprises a fibrous base (1) of paper or board, an innermost polymer layer (2) containing a blend of (i) 10 to 25 wt-% of a low-density polyethylene (LDPE) and (ii) 75 to 90 wt-% of a second polyethylene with a higher melt viscosity, said second polyethylene being selected from linear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE), and an outer layer (3) of more than 90 wt-% of HDPE. An outermost layer (4) of a polymer blend similar to that used for the innermost layer (2) may be provided for heat-sealing. The layers (2, 3 and 4) may be brought and adhered to the fibrous base (1) by coextrusion. To maximize renewability of the materials HDPE and LLDPE as used for the structure are of biologic origin.
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: July 3, 2018
    Assignee: Stora Enso OYJ
    Inventors: Kimmo Nevalainen, Ville Ribu
  • Publication number: 20170028701
    Abstract: The invention covers a method of producing a heat-resistant polymer-coated oven board, the resulting oven board, a food tray and a food package, which comprise such board and withstand heating in a range or microwave oven. According to the invention the coated oven board (1) is made by adhering a premade heat-resisting film (4) comprising polyethylene terephthalate (PET) or its derivate, such as glycol-modified PET known as PETG, to a board base (2) by extrusion lamination, in which an adhesive layer (3) comprising polyamide (PA) is extruded between the heat-resisting film and the board base. To improve the strength and barrier properties, the film (4) may be an extruded multilayer film and/or the film may be stretch-orientated to bring about crystallization in PET.
    Type: Application
    Filed: April 14, 2015
    Publication date: February 2, 2017
    Inventors: Kimmo Nevalainen, Ville Ribu
  • Publication number: 20170008227
    Abstract: The invention relates to use of polylactide (PLA) as an extruded polymer coating on paper or board intended for the production of containers and packages, which are heated in a stove or microwave oven. According to the invention a polyfunctional cross-linking agent, such as trialkyl isocyanureate (TAIC), is blended with PLA, and the extruded coating layer is subjected to cross-linking electron beam (EB) radiation. PLA may be used as such or blended with another biodegradable polyester such as polybutylene succinate (PBS). EB radiation has been found to improve adhesion of the coating to the paper or board substrate, heat-scalability of the coating, and heat-resistance of the finished containers and packages.
    Type: Application
    Filed: January 22, 2015
    Publication date: January 12, 2017
    Inventors: Jari Räsänen, Outi Kylliäinen, Kimmo Nevalainen, Ville Ribu, Ari Rosling, Mohammad Khajeheian, Ella Lindström
  • Publication number: 20170008226
    Abstract: The invention relates to methods for lowering the melt viscosity and thereby improving heat-sealability of a polyester. The invention also relates to a method for manufacturing a heat-sealed container or package from fibrous- based, polyester-coated packaging material, and a method for heat-sealing polyester. The solution according to the invention is subjecting polyester to electron beam (EB) radiation. The lowered melt viscosity allows a lower heat-sealing temperature, and permits sealing of polyester to an uncoated fibrous surface. The preferred polyester for the invention is polylactide, as such or as blended with another polyester.
    Type: Application
    Filed: January 22, 2015
    Publication date: January 12, 2017
    Inventors: Kimmo Nevalainen, Ville Ribu, Jari Räsänen, Outi Kylliainen, Ari Rosling, Mohammad Khajeheian, Jurkka Kuusipalo, Sami Kotkamo, Mikko Touminen
  • Publication number: 20170008264
    Abstract: The invention relates to a polymer-coated packaging material, a method of manufacturing the same, and products, such as a disposable drinking cup, made from the material. The packaging material comprises a fibrous base (1) of paper or board and an extruded polymer layer (2) containing a blend of (i) 0 to 25 wt-% of a branched low-density polyethylene (LDPE)with a lower melt viscosity and (ii) 75 to 90 wt-% of a linear low-density polyethylene (LLDPE) with a higher melt viscosity. The packaging material of the invention comprises multilayer coatings, e.g. an adhesive innermost and a heat-sealable outermost layer (2, 4) of said blend and a vapour barrier middle layer (3) of at most 90 wt-% of high density polyethylene (HDPE). The layers (2, 3, 4) are brought and adhered to the fibrous base (1) by coextrusion. To maximize renewability of the materials HDPE and LLDPE as used for the structure are of biologic origin.
    Type: Application
    Filed: February 19, 2015
    Publication date: January 12, 2017
    Inventors: Kimmo Nevalainen, Jari Räsänen, Ville Ribu
  • Publication number: 20150298438
    Abstract: The invention relates to a polymer-coated packaging material, a method of manufacturing the same, and products, such as a disposable drinking cup, made from the material. The packaging material comprises a fibrous base (1) of paper or board, an innermost polymer layer (2) containing a blend of (i) 10 to 25 wt-% of a low-density polyethylene (LDPE) and (ii) 75 to 90 wt-% of a second polyethylene with a higher melt viscosity, said second polyethylene being selected from linear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE), and an outer layer (3) of more than 90 wt-% of HDPE. An outermost layer (4) of a polymer blend similar to that used for the innermost layer (2) may be provided for heat-sealing. The layers (2, 3 and 4) may be brought and adhered to the fibrous base (1) by coextrusion. To maximize renewability of the materials HDPE and LLDPE as used for the structure are of biologic origin.
    Type: Application
    Filed: November 13, 2013
    Publication date: October 22, 2015
    Applicant: Stora Enso OYJ
    Inventors: Kimmo NEVALAINEN, Ville RIBU