Abstract: A method for white liquor oxidation in a kraft mill utilizes a two-stage selective oxidation system in which the first stage is operated to remove sulfide while the second stage is operated to oxidize a significant fraction of the remaining oxidizable sulfur compounds to sulfate. The resulting selectively oxidized white liquor products are used as alkali sources for various process steps in the mill. Optionally, white liquor can be oxidized in a single stage to convert a significant fraction of the oxidizable sulfur compounds to sulfate. Methods for controlling the selective oxidation process are disclosed.

Abstract: An improved method of chemical recovery from kraft black liquor is disclosed in which the heat generated by controlled oxidation of the liquor is utilized to reduce the viscosity and net heating value of the liquor which allows the firing of a more concentrated liquor in the recovery boiler. Net steam recovery is increased for a given black liquor feed rate. Alternatively, the firing of liquor having a higher solids concentration is possible, which increases the throughput of the recovery boiler.

Abstract: Method for the treatment of cellulosic pulp in which pulp is distributed upward through a vertical reactor using a unique conical distributor and is discharged using a unique dilution method to eliminate plugging. The system is particularly useful for delignifying virgin wood pulps or decolorizing pulps made from waste paper materials.

Abstract: A method for white liquor oxidation in a kraft mill utilizes a two-stage selective oxidation system in which the first stage is operated to remove sulfide while the second stage is operated to oxidize a significant fraction of the remaining oxidizable sulfur compounds to sulfate. The resulting selectively oxidized white liquor products are used as alkali sources for various process steps in the mill. Optionally, white liquor can be oxidized in a single stage to convert a significant fraction of the oxidizable sulfur compounds to sulfate. Methods for controlling the selective oxidation process are disclosed.

Abstract: A reactor system is disclosed for the treatment of cellulosic pulp in which pulp is distributed upward through a vertical reactor using a unique conical distributor and is discharged using a unique dilution method to eliminate plugging. The system is particularly useful for delignifying virgin wood pulps or decolorizing pulps made from waste paper materials.

Abstract: A coated carbon body having improved resistance to high temperature oxidation and a method for producing the coated carbon body are described. The coated carbon body comprises a carbon body, an intermediate glass forming coating within said converted layer, and an outer refractory coating on the intermediate coating. The body has a converted porous layer formed by etching and reacting the body with gaseous boron oxide and the resulting converted layer contains interconnecting interstices and boron carbide formed by the reaction of the boron oxide and the carbon body. The method comprises contacting a carbon body with boron oxide at an elevated temperature sufficient to cause the reaction between the carbon body and boron oxide to form a converted porous layer which contains interconnecting interstices in the body and boron carbide and then applying the intermediate glass forming coating over the converted layer and an outer refractory coating over the intermediate coating.

Abstract: A method is disclosed for the detackification of stickies in the production of recycled paper products containing secondary fibers. Oxygen is used to reduce the tackiness of stickies in secondary pulps, and optionally is used with alkali and/or detackification agents for optimum stickies control.

Abstract: Color is removed from secondary pulps with non-chlorine based bleaching agents in treating sequences using oxygen with combinations of peroxide, ozone, and/or hydrosulfite at/controlled pH conditions. Acid treatment prior to bleaching steps improves color removal and protects fibers from damage at more severe bleaching conditions.

Abstract: A method for producing a protective coating on the surface of a carbonaceous substrate is described. A substantially uniform coating of a liquid or solid precursor material is provided on the surface of the substrate. The precursor material is one which has boron-oxygen bonds and is substantially non-reactive with the substrate at a first relatively low temperature and is capable of reacting with the substrate at a second temperature which is substantially higher than the first temperature. The substrate is then raised to the second temperature to react the coating with the substrate to form a porous region of substantially uniform depth in the substrate surface. This region contains interconnecting interstices and boron carbide. The interconnecting interstices are then at least partially filled with a glass forming material such as boron, boron oxide, boron carbide, silicon, silicon alloy, silicon dioxide, silicon nitride, silicon oxynitride, germania, and mixtures thereof.

Abstract: Color is removed from secondary pulps with non-chlorine based bleaching agents in treating sequences using oxygen with combinations of peroxide, ozone, and/or hydrosulfite at/controlled pH conditions. Acid treatment prior to bleaching steps improves color removal and protects fibers from damage at more severe bleaching conditions.

Abstract: A coated carbon body having improved resistance to high temperature oxidation and a method for producing the coated carbon body are described. The coated carbon body comprises a carbon body, an intermediate glass forming coating within said converted layer, and an outer refractory coating on the intermediate coating. The body has a converted porous layer formed by etching and reacting the body with gaseous boron oxide and the resulting converted layer contains interconnecting interstices and boron carbide formed by the reaction of the boron oxide and the carbon body. The method comprises contacting a carbon body with boron oxide at an elevated temperature sufficient to cause the reaction between the carbon body and boron oxide to form a converted porous layer which contains interconnecting interstices in the body and boron carbide and then applying the intermediate glass forming coating over the converted layer and an outer refractory coating over the intermediate coating.

Abstract: A coated carbon body having improved resistance to high temperature oxidation and a method for producing the coated carbon body are described. The coated carbon body comprises a carbon body, an intermediate glass forming coating and an outer refractory coating on the intermediate coating. The body has a converted porous layer formed by etching and reacting the body with boron oxide and the resulting converted layer contains interconnecting interstices and boron carbide formed by the reaction of the boron oxide and the carbon body. The method comprises contacting a carbon body with boron oxide at an elevated temperature sufficient to cause the reaction between the carbon body and boron oxide to form a converted porous layer which contains interconnecting interstices in the body and boron carbide and then applying the glass forming coating over the converted layer. Preferably an outer refractory coating is applied over the glass forming coating.

Abstract: A structural article for high temperature applications comprises a body formed of at least partially consolidated, particulate silicon nitride, a conformal outer coating of silicon nitride or silicon carbide on the body, and a conformal intermediate layer of a silicon, oxygen and nitrogen-containing compound, i.e. silicon oxynitride, chemically bonded to both the body and the outer coating. The method for making such an article comprises providing a body formed of at least partially consolidated, particulate silicon nitride, oxidizing the surface of the body, removing silicon dioxide from the oxidized surface of the body; and chemically vapor depositing a conformal outer coating of silicon nitride or silicon carbide. The conformal outer coating provides a protective envelope around and assists in high temperature isostatic pressing of the body and hence permits one to use the structural article in isostatic pressing processes.

Abstract: A method is disclosed for the detackification of stickies in the production of recycled paper products containing secondary fibers. Oxygen is used to reduce the tackiness of stickies in secondary pulps, and optionally is used with alkali and/or detackification agents for optimum stickies control. The preferred alkali source is fully oxidized white liquor.

Abstract: Color from dyes is removed from secondary pulps with non-chlorine based bleaching agents in treating sequences using oxygen with combinations of peroxide, ozone, and/or hydrosulfite at controlled pH conditions (less than 8 or greater than 10). Acid treatment prior to bleaching steps improves color removal and protects fibers from damage at more severe bleaching conditions.

Abstract: Rejects such as knots, shives, slivers, chops, and uncooked and partially cooked wood chips are separated from a pulp slurry and treated to produce a bleachable grade pulp. The rejects are dewatered to a 10-15% consistency, mechanically fiberized, and then delignified at the same 10-15% consistency in the presence of oxygen and alkaline pulping chemicals. The delignification is carried out at 80.degree.-140.degree. C. for 5-120 minutes. The process has low external power requirements, requires no expensive dewatering machinery, and proceeds at a rapid rate to yield a bleachable grade pulp which can be used alone or mixed with other pulp.

Abstract: Good temperature and pH control as well as uniform mixing of pulp or other fibrous materials is achieved in a medium consistency oxygen delignification method and system. Alkaline chemicals are sprayed, optionally using oxygen gas as the atomizing agent, into the gas space above the level of pulp maintained in one or more substantially horizontal tubular reaction vessels. At least a part of the steam requirement of the reaction is added only after the major portion of alkaline chemicals has been added to the system. In other embodiments of the invention, alkaline chemicals may be injected into the substantially vertical conduit connecting two reaction vessels or two different alkaline chemicals may be injected at different points in the system.

Abstract: A process is set forth for the recovery of fiber from paper waste and paper broke which paper has been treated with wet-strength resins. The process involves shredding the paper to be recovered and then subjecting the shredded paper to an alkaline solution and an oxygen containing atmosphere to liberate the paper fiber from the resin with retention of the paper fiber brightness. The liberated fiber can then be recycled through the paper web forming process. The process is particularly appropriate to the removal of thermoplastic resins from paper.

Abstract: An apparatus and process for the oxygen delignification of pulp is provided in which the pulp is transported by means of timing screws in essentially plug flow through one or more substantially horizontal reactor tubes. Oxygen gas is injected into the system at a point adjacent to the pulp inlet and travels concurrently in substantially plug flow with the pulp through the system. In this manner, the pulp is initially exposed to gas of a high oxygen partial pressure while gas vented from the system adjacent the pulp outlet is of low oxygen partial pressure and has a high content of diluent gases. The process and apparatus avoid the formation of gas pockets and hot spots which may adversely affect the pulp. In an alternate embodiment, a countercurrent gas flow process is disclosed. Also provided is a catalytic treatment and recirculation system for the vented gas which permits efficient use of oxygen within the system.

Abstract: Solids have been prepared having very strongly acidic properties for hydrocarbon reactions. The solids are synthesized from anhydrous AlCl.sub.3 and a solid Bronsted acid.