Abstract: A catcher's mask comprises a two-piece plastic shell composed of a rigid front shell and a rigid rear shell. The front and rear shells are connected by a strap harness attached to the front shell and have padding assemblies. The front shell has ventilation holes including ear holes positioned over the wearer's ears and a full jaw protector integrally formed as part of front shell. A wire faceguard is removably attached to the front shell extending over the ear holes. A top upper member of the faceguard comprises a center bar part, a left side bar part bent upwardly with respect to the center bar part to form a left eyebrow area, and a right side bar part bent upwardly with respect to the center bar part to form a right eyebrow area. The rear shell has a concave padding assembly comprised of a concave TPU shock absorbing layer, and a nested concave comfort layer.

Abstract: A catcher's mask comprises a two-piece plastic shell composed of a rigid front shell and a rigid rear shell. The front and rear shells are connected by a strap harness attached to the front shell and have padding assemblies. The front shell has ventilation holes including dual ear holes positioned over the wearer's ears and a full jaw protector integrally formed as part of front shell. A wire faceguard is removably attached to the front shell extending over the ear holes. A front liner is installed in the brow area, crown area, and side areas of the front shell, a middle liner extending around the rear inner surface of the front shell, a suspended foam jaw pad, and a central chin pad. The rear shell has a concave padding assembly comprised of a concave TPU shock absorbing layer, and a nested concave comfort layer.

Abstract: A lacrosse helmet comprises rigid single-piece shell formed of a suitable material such as polycarbonate or ABS plastic and adapted to receive and protect the head of a wearer. The shell has acclivities integrally formed therein to define features in the shell. A padding system includes crown padding comprising a crown shock absorber associated with an inner crown liner, rear and side padding comprising a lateral padding assembly backed by an inflatable occipital pad, left and right jaw pads, and a front molded pad nested within the front of the helmet shell.

Abstract: An impact-absorbing padding system made of a single-layer thermoplastic polyurethane sheet. The bottom of the sheet is flat, and the top side is also flat and has multiple, spaced apart projections. The projections are frustaconal in shape, having a flat top side and an open bottom. At least some of the projections are connected by ribs. The number and height of the ribs varies to achieve variable hardness within the system.

Abstract: A sports helmet comprises a single-piece plastic shell, an occipital shock absorber attached to the inner surface of the shell in the rear region to at least partially overlie an occipital area of the head, an inflatable occipital pad removably attached to the inner surface of the shell in the rear region and positioned between the inner surface of the shell and the lateral padding assembly to push the occipital shock absorber forward when the occipital pad is inflated. The occipital pad comprises a top sheet and a bottom sheet bonded together, a plurality of inflatable pockets formed in the top sheet and fluidly connected through channels formed in the top sheet, a valve assembly for inflating the plurality of inflatable pockets, the valve assembly bonded to the bottom sheet. The valve assembly extends through a hole in the shell for inflation.

Abstract: A liner assembly for a protective helmet which includes a wrap-around pad designed to be engaged to the inner surface of a helmet. The wrap-around pad has multiple substantially circular cells spaced along a curved line around the inner surface. The assembly also has a crown pad and two jaw pads. Each jaw pad is an cell L-shaped cell. Each cell is made of an inner sheet, an outer sheet and multiple, outwardly-projecting hollow protrusions.

Abstract: A catcher's mask comprises a two-piece plastic shell composed of a rigid front shell and a rigid rear shell. The front and rear shells are connected by a strap harness attached to the front shell and have padding assemblies. The front shell has ventilation holes including dual ear holes positioned over the wearer's ears and a full jaw protector integrally formed as part of front shell. A wire faceguard is removably attached to the front shell extending over the ear holes. A front liner is installed in the brow area, crown area, and side areas of the front shell, a middle liner extending around the rear inner surface of the front shell, a suspended foam jaw pad, and a central chin pad. The rear shell has a concave padding assembly comprised of a concave TPU shock absorbing layer, and a nested concave comfort layer.

Abstract: A buckle assembly for a chin strap of a helmet has a metal part connected to a non-marring part. The metal part includes a metal plate with an outer perimeter, end portions and a center portion, and a slot in each end portion and a snap member fixed to the center portion. The non-marring part includes a tray with end and side walls. The end and side walls together defining an inner perimeter corresponding to and receiving the outer perimeter of the metal plate. A shelf extends side-to-side on an inner surface of each end wall, a plurality of locking tabs are on an inner surface of each side wall and at least one intermediate portion is connected to the inside surface of each side wall. The metal plate rests on the shelves and on the intermediate portion(s) and is being locked in the tray by the locking tabs.

Abstract: A protective jaw pad for a sports helmet having a shell with at least one side area for covering at least part of the jaw of a wearer, the jaw pad including a first resilient shock absorbing member of thermoplastic polyurethane, the first member having a sheet portion with multiple hollow protrusions, tapering side walls of the protrusions extending substantially to an inside surface of the side area of the shell and being compressible for absorbing shocks applied to the shell. The pad includes a second resilient shock absorbing member. A plastic cover is removably attached to the first resilient shock absorbing member, and encases the second shock absorbing member. The plastic cover and the first shock-absorbing member are releasably attached by a hook and loop fastener. The first shock absorbing member has multiple slots for receiving a T-nut at a variety of locations therealong.

Abstract: A liner assembly for a protective helmet has a wrap-around pad inside the helmet with plural circular cells spaced along a curved line, at least one additional cell at each end of the line and one additional cell located off the line. A crown pad removably engagable in a crown of the helmet and two L-shaped jaw pads removably engageable to jaw flaps of the helmet. Each cell includes an outer sheet welded around its perimeter to the perimeter of an inner sheet, each inner sheet engaging a player's head and defining one enclosure for each cell. Each cell containing a foam cushion and multiple spaced apart hollow protrusions contacting the inside of the helmet. Each protrusion has an open large diameter base near the cushion and flat smaller diameter peak engaging the helmet. Each protrusions also having a conical side wall tapering from base to peak.

Abstract: A football helmet with shell, faceguard, padding and comfort liner system, has replaceable nose bumpers for connecting a top center of the faceguard to the shell, button and keyhole connectors connecting the liner to an inner surface of the padding and T-nut connectors for connecting the padding to an inner surface of the shell. Front portions of the comfort liner have harder foam cushions than other portions of the liner to improve impact absorption. Selected areas of the padding system contain pads with inner and outer molded thermoplastic urethane parts of different durometer, each including a sheet with plural alternating hollow protrusions. The faceguard has an upper bar with raised ends above a lower edge of the front portion of the shell that form a face opening and on either side of the nose bumper.

Abstract: A quick-release retaining device for securing a faceguard to a helmet shell. A selectively engageable latch structure maintains the retaining device in a closed condition. When the retaining device is urged to the open condition, the faceguard may be moved away from a wearer's face. The device is biased in the closed condition by a C-shaped clip, and has a sliding-bar feature for additional securement. The sliding bar is further secured by a locking pin.

Abstract: A quick-release retaining device for securing a faceguard to a helmet shell. A selectively engageable latch structure maintains the retaining device in a closed condition. When the retaining device is urged to the open condition, the faceguard may be moved away from a wearer's face. The device is biased in the closed condition by a C-shaped clip, and has a sliding-bar feature for additional securement. The sliding bar is further secured by a locking pin.

Abstract: A lacrosse helmet comprises rigid single-piece shell formed of a suitable material such as polycarbonate or ABS plastic and adapted to receive and protect the head of a wearer. The shell has acclivities integrally formed therein to define features in the shell. Two alternative padding assemblies are disclosed. In a first alternative, the padding assemblies include a front liner installed in the brow area of the shell, a lateral padding assembly extending around the back inner surface of the shell and backed by an inflatable occipital pad, a crown shock absorber, and jaw pads. In a second alternative, the padding assemblies include an inner shell or bonnet comprising a left section, right section, and rear section, which are assembled together with a crown comfort layer and a rear comfort layer, and inserted into the shell. This alternative also includes jaw pads as in the first alternative.

Abstract: A football helmet with shell, faceguard, padding and comfort liner system, has replaceable nose bumpers for connecting a top center of the faceguard to the shell, button and keyhole connectors connecting the liner to an inner surface of the padding and T-nut connectors for connecting the padding to an inner surface of the shell. Front portions of the comfort liner have harder foam cushions than other portions of the liner to improve impact absorption. Selected areas of the padding system contain pads with inner and outer molded thermoplastic urethane parts of different durometer, each including a sheet with plural alternating hollow protrusions. The faceguard has an upper bar with raised ends above a lower edge of the front portion of the shell that form a face opening and on either side of the nose bumper.

Abstract: A football helmet with shell, faceguard, padding and comfort liner system, has replaceable nose bumpers for connecting a top center of the faceguard to the shell, button and keyhole connectors connecting the liner to an inner surface of the padding and T-nut connectors for connecting the padding to an inner surface of the shell. Front portions of the comfort liner have harder foam cushions than other portions of the liner to improve impact absorption. Selected areas of the padding system contain pads with inner and outer molded thermoplastic urethane parts of different durometer, each including a sheet with plural alternating hollow protrusions. The faceguard has an upper bar with raised ends above a lower edge of the front portion of the shell that form a face opening and on either side of the nose bumper.

Abstract: An impact-absorbing padding system made of a single-layer thermoplastic polyurethane sheet. The bottom of the sheet is flat, and the top side is also flat and has multiple, spaced apart projections. The projections are frustaconal in shape, having a flat top side and an open bottom. At least some of the projections are connected by ribs. The number and height of the ribs varies to achieve variable hardness within the system.

Abstract: A lacrosse helmet comprises rigid single-piece shell formed of a suitable material such as polycarbonate or ABS plastic and adapted to receive and protect the head of a wearer. The shell has acclivities integrally formed therein to define features in the shell. Two alternative padding assemblies are disclosed. In a first alternative, the padding assemblies include a front liner installed in the brow area of the shell, a lateral liner extending around the back inner surface of the shell and backed by an inflatable occipital pad, a crown shock absorber, and jaw pads. In a second alternative, the padding assemblies include an inner shell or bonnet comprising a left section, right section, and rear section, which are assembled together with a crown comfort layer and a rear comfort layer, and inserted into the shell. This alternative also includes jaw pads as in the first alternative.

Abstract: A football helmet having a shell, and having a chin protector with chin cup and chin straps, has dual snaps on its chin strap buckles and dual snaps on each side of the helmet shell for improving the snap connection between the chin straps and the helmet to reduce the chances the helmet wearer will loose the helmet during play. Dual snaps on the sides of the helmet are carried on pivoting snap carriers to allow the chin protector to rotate with respect to the helmet shell.