Abstract: An engine housing for an aircraft rotary engine includes a rotor housing and a side housing assembly. The rotor housing includes a rotor housing body. The rotor housing body extends about an axis to form a rotor cavity of the engine housing. The rotor housing body extends between and to a first axial end and a second axial end. The side housing assembly includes a side housing body, a side plate, and a seal assembly. The side housing body is disposed at the first axial end. The side plate includes an inner side, an outer side, and a perimeter edge extending from the inner side to the outer side. The seal assembly includes a support ring and a spacer. The support ring and the spacer extend about the axis. The support ring is mounted to the perimeter edge by a braze joint. The spacer extends between and to a first axial spacer end and a second axial spacer end. The first axial spacer end is disposed at the support ring and the outer side.

Abstract: A housing assembly for a rotary engine, has: a rotor housing having a peripheral inner face, a first face and a second face; a first side housing secured to the first side and defining a first inner side face fac; and a second side housing secured to the second side and defining a second inner side face, the rotor cavity bounded axially between the first side housing and the second side housing, one or more of the rotor housing, the first side housing, and the second side housing having: a main body made of a base material; and an external layer made of an alloy including the base material, a wear-resistance of the alloy greater than that of the base material, the external layer defining one or more of the first face, the second face, the first inner side face, and the second inner side face.

Abstract: A rotary engine rotor and a method for supplying rotary engine rotors are provided. The rotary engine rotor has a center axis, a rotor body, a plurality of peripheral surfaces, and a plurality of recess members. The rotor body has a central bore that extends along the center axis. The plurality of peripheral surfaces are disposed around an exterior perimeter of the rotor body. Each of the plurality of recess members are disposed in a respective one of the plurality of peripheral surfaces. Each recess member includes an interior cavity open to an exterior of the rotor.

Abstract: An apparatus is provided for a powerplant. This apparatus includes a pilot chamber structure formed as a monolithic body. The pilot chamber structure includes an exterior surface, an interior surface, a pilot chamber, a pilot aperture, a fuel aperture and an ignitor aperture. A material property of the monolithic body may change as the pilot chamber structure extends between the exterior surface and the interior surface. The interior surface forms an outer peripheral boundary of the pilot chamber. The pilot chamber is internal to the pilot chamber structure. The pilot aperture projects into the pilot chamber structure to the pilot chamber. The fuel aperture projects into the pilot chamber structure to the pilot chamber. The ignitor aperture projects into the pilot chamber structure to the pilot chamber.

Abstract: A rotary internal combustion engine includes a main rotor housing that has a peripheral wall that circumscribes a rotor cavity, a first interface surface and a second interface surface. A rotor is disposed within the rotor cavity. First and second side housings are secured against corresponding first and interface surfaces of the main rotor housing. The main rotor housing, the first side housing and the second side housing are formed from an aluminum alloy and at least one of the first interface surface and the second interface surface include an anti-fretting coating.

Abstract: During a manufacturing method, a protective coating is applied to a first chamber surface of a first component to provide a coated first chamber surface. The protective coating is applied to a second chamber surface of a second component to provide a coated second chamber surface. The second component is configured with the first component to provide a pilot chamber structure. The pilot chamber structure includes a pilot chamber, a pilot aperture, a fuel aperture and an ignitor aperture. The pilot chamber is formed by the coated first chamber surface and the coated second chamber surface within the pilot chamber structure. The pilot aperture projects into the first component from a distal end of the pilot chamber structure to the pilot chamber. The fuel aperture projects into the pilot chamber structure to the pilot chamber. The ignitor aperture projects into the pilot chamber structure to the pilot chamber.

Abstract: An engine housing includes a rotor housing and a side housing assembly. The rotor housing includes a rotor housing body. The rotor housing body extends about an axis to form a rotor cavity of the engine housing. The rotor housing body extends between and to a first axial end and a second axial end. The side housing assembly includes a side housing body, a side plate, and a seal assembly. The side housing body is disposed at the first axial end. The side plate is disposed axially between the rotor housing body and the side housing body. The side plate includes an inner side, an outer side, and a perimeter edge. The seal assembly includes a support ring and a sealing ring. The support ring is disposed at the perimeter edge and the first axial end. The support ring circumscribes the side plate. The sealing ring extends between and to a first axial sealing ring end and a second axial sealing ring end. The first axial sealing ring end is disposed at the support ring and the outer side.

Abstract: A side housing for a rotary internal combustion engine, has: a side wall defining first threads, the first threads extending around a central axis; a side plate having a rotor-engaging side facing away from the side wall and a back side opposite the rotor-engaging side and facing the side wall; and a nut rotatable relative to the side plate about the central axis, the nut and the side plate axially locked to one another, the nut defining second threads extending around the central axis, the side plate secured to the side wall via a threading engagement between the first threads of the side wall and the second threads of the nut.

Abstract: A rotary engine rotor and a method for supplying rotary engine rotors are provided. The rotary engine rotor has a center axis, a rotor body, a plurality of peripheral surfaces, and a plurality of recess members. The rotor body has a central bore that extends along the center axis. The plurality of peripheral surfaces are disposed around an exterior perimeter of the rotor body. Each of the plurality of recess members are disposed in a respective one of the plurality of peripheral surfaces. Each recess member includes an interior cavity open to an exterior of the rotor.

Abstract: An assembly includes a rotor housing, a first rotor, a lubrication system, a first vibration sensor, and an engine control system. The rotor housing forms a first rotor cavity. The first rotor is configured for rotation within the first rotor cavity. The first rotor includes the plurality of apex seals. The lubrication system is configured to supply a lubrication flow for lubrication of the plurality of apex seals. The first vibration sensor is on the rotor housing. The first vibration sensor is configured to generate a vibration measurement signal. The engine control system includes a processor in communication with a non-transitory memory storing instructions, which instructions when executed by the processor, cause the processor to: identify that the vibration measurement signal exceeds a first vibration threshold, and increase a flow rate of the lubrication flow based on an identification of the vibration measurement signal exceeding the first vibration threshold.

Abstract: A side housing for a rotary internal combustion engine, has: a side wall; a side plate having a rotor-engaging side facing away from the side wall and a back side opposite the rotor-engaging side and facing the side wall, the side plate defining first threads located on the back side, the first threads extending circumferentially around a central axis of the side plate; and a nut rotatable relative to the side wall about the central axis of the side plate and axially locked to the side wall relative to the central axis, the side plate secured to the side wall via a threaded engagement between the first threads of the side plate and second threads defined by the nut.

Abstract: A method of performing maintenance on an aircraft engine includes removing a propeller shaft of the aircraft engine to form an access volume at a center of the aircraft engine. The access volume extends axially and radially relative to a center axis of the aircraft engine. The method includes performing maintenance on a lubricant strainer positioned at a location of the access volume where a carrier of the aircraft engine engages an output of the aircraft engine.

Abstract: A process for joining two or more powder injection molded parts by preparing at least two green parts from a feedstock including a binder and an injection powder. Placing the two or more green part into intimate contact, and maintaining the two green parts in intimate contact at a position with a linkage between the at least two green parts to produce an interconnected green assembly. Placing the assembly under shape retaining conditions, melting the binder of the interconnected green assembly under shape retaining conditions to produce a seamless body.

Abstract: A housing for a rotary engine has: a peripheral wall defining two end faces and an inner face transverse to the two end faces; two side walls sealingly engaged to the two end faces of the peripheral wall, a core of a side wall of the two side walls having a core face, the core face having a cavity section facing the rotor cavity and an abutment section annularly extending around the cavity section, the abutment section facing an end face of the two end faces, the abutment section having a flared portion flaring away from the end face; and a coating on the core face, the coating made of a material harder than a material of the core of the side wall, the coating covering the cavity section and ending at a coating edge located on the flared portion, the coating edge free of contact with the end face.

Abstract: A planetary gear train for an aircraft engine, has: a sun gear; planet gear assemblies having main gears meshed with the sun gear, fore lateral gears and aft lateral gears disposed on opposite sides of the main gears and rotating therewith; journal bearings rotatably supporting the planet gear assemblies for rotation about rotation axes, gaps defined between the journal bearings and the planetary gear assemblies; a planet carrier supporting the journal bearings; a fore ring gear meshed with the fore lateral gears; an aft ring gear meshed with the aft lateral gears; and a lubrication system extending within the planet carrier and hydraulically connected to the gaps between the journal bearings and the planet gear assemblies.

Abstract: The stiffness of a rotor part is varied over its circumference to allow damper rings to effectively work in high speed applications. Circumferentially spaced-apart pockets may be defined in the rotor to create discontinuous strain to increase the force required to lock the damper ring in the groove above the centrifugal force of the ring when the rotor is rotating.

Abstract: An epicyclic gear train includes a sun gear and planet gears mounted to a carrier and engaged to the sun gear. The planet gears and the carrier are rotatable about a center axis, and the carrier is engaged with a power output at a carrier-output engagement location. Ring gears are in meshed engagement with the planet gears. Planet gear bearings are disposed between one of the planet gears and the carrier. A lubrication interface is defined between each planet gear bearing and one of the planet gears. A bearing lubrication system includes a lubricant supply conduit extending between a conduit inlet at the carrier-output engagement location and conduit outlets at the lubrication interfaces of the planet gear bearings. A lubricant strainer is mounted about the conduit inlet at the carrier-output engagement location.

Abstract: A planetary gear train for an aircraft engine, has: a sun gear; planet gear assemblies having main gears meshed with the sun gear, fore lateral gears and aft lateral gears disposed on opposite sides of the main gears and rotating therewith; journal bearings rotatably supporting the planet gear assemblies for rotation about rotation axes, gaps defined between the journal bearings and the planetary gear assemblies; a planet carrier supporting the journal bearings; a fore ring gear meshed with the fore lateral gears; an aft ring gear meshed with the aft lateral gears; and a lubrication system extending within the planet carrier and hydraulically connected to the gaps between the journal bearings and the planet gear assemblies.

Abstract: In one aspect, there is provided a gear train having a sun gear, planet gear assemblies. Each planet gear assembly has a main gear meshed with the sun gear, a fore lateral gear and an aft lateral gear disposed on opposite sides of the main gear and rotating therewith. A diameter of the main gear is different than a diameter of the fore and aft lateral gears. Each planet gear assembly is rotatably mounted on a bearing for rotation about an axis. The bearing includes a journal defining two undercuts. A planet carrier rotatably supports the planet gear assemblies. Ring gears are meshed with the fore and aft lateral gears. One of the sun gear, the planet carrier, and the ring gears connected to an input, one is connected to an output, and rotation of a remaining one is limited.

Abstract: The stiffness of a rotor part is varied over its circumference to allow damper rings to effectively work in high speed applications. Circumferentially spaced-apart pockets may be defined in the rotor to create discontinuous strain to increase the force required to lock the damper ring in the groove above the centrifugal force of the ring when the rotor is rotating.