Abstract: An apparatus and method for demolding golf balls from a mold cavity are disclosed. More specifically, an apparatus and method for demolding a golf ball from a mold cavity subsequent to forming a cover layer without the use of ejector or knockout pins are disclosed. The molding apparatus utilizes an undercut configuration that, upon opening the molds after molding a golfball, serves to impart a rotational force upon the ball and dislodge it from the molds.

Abstract: A golf ball (20) having a low volume cover layer (14) is disclosed herein. The golf ball (20) has a cover layer (14) with a volume less than 0.1550 cubic inches. In a preferred embodiment, the cover layer (14) is composed of a reaction-injection molded polyurethane material. Preferably, the cover layer (14) has a plurality of deep depressions (99) with either a plurality of multi-faceted polygons (44) or dimples.

Abstract: A golf ball (20) having a low volume cover layer (14) is disclosed herein. The golf ball (20) has a cover layer (14) with a volume less than 0.1550 cubic inches. In a preferred embodiment, the cover layer (14) is composed of a reaction-injection molded polyurethane material. Preferably, the cover layer (14) has a plurality of deep depressions (99) with either a plurality of multi-faceted polygons (44) or dimples.

Abstract: A golf ball comprising a core and a cover layer, wherein the cover layer provides one or more deep dimples having two or more different radii is disclosed. The deep dimples(s) extend(s) through the cover layer to and/or into a layer or component underneath. The cover may be a single layer or it may include multiple layers. The deep dual dimples may be spherical or non-spherical, and the portion of the dimple that extends to or into the next inner layer may be the same or different shape as the outer portion of the dimple.

Abstract: Disclosed herein is a golf ball having a cover composed of a transparent reaction injection molded polyurethane material. The cover is transparent to visible light and allows for viewing of a core or boundary layer. The core or boundary layer may have a visually appealing color. Further, an indicia may be printed on a surface of the core or boundary layer, and the indicia is visible through the cover material.

Abstract: Molding equipment and related techniques for forming a golf ball are disclosed. The golf ball comprises a core and a cover layer, wherein the cover layer provides one or more deep dimples that extend through the cover layer to and/or into a layer or component underneath are disclosed. The cover may be a single layer or include multiple layers. The cover layer(s) may be formed from any material suitable for use as a cover, including, but not limited to, ionomers, non-ionomers and blends of ionomers and non-ionomers. The molding equipment and related processes are particularly useful when forming the various layers by reaction injection molding.

Abstract: A golf ball having traditional dimples and a tubular lattice structure is disclosed herein. The golf ball has dimples and a plurality of lattice members that form multi-faceted polygons. Each of the plurality of lattice members has an apex and the golf ball of the present invention conforms with the 1.68 inches requirement for USGA-approved golf balls. The interconnected lattice members form a plurality of polygons, preferably hexagons and pentagons. Each of the lattice members preferably has a continuous contour.

Abstract: A golf ball (20) having a plurality of primary dimples (50) with annular tubular portion (60) is disclosed herein. In a preferred embodiment, there are 332 primary dimples which cover a surface area ranging from 8l% to 87% of the golf ball (20). Also in a preferred embodiment, there are twenty different types of primary dimples (50), which vary in diameter, chord depth and/or entry angle.

Abstract: A golf ball comprising a liquid core and a reaction-injection-molded (RIM) cover material is disclosed. The liquid core comprises a core shell defining a hollow region, the hollow region containing a fluid. The reaction-injection-molded material may be a reaction-injection-molded polyurethane, a reaction-injection-molded polyurea, a reaction-injection-molded polyurethane/polyurea blend, or mixtures thereof. A golf ball with a liquid core and RIM cover exhibits variable spin characteristics and a larger spin decay.

Abstract: Pinless molding of a cover (24) for a golf ball (20), and an apparatus and method for manufacturing a golf ball precursor product (22) for use in pinless molding is disclosed herein. Preferably the golf ball precursor product (22) comprises a core (26) and a mantle layer (28). The golf ball precursor product (22) preferably has a plurality of lobes (30) extending from an innersphere (27). The plurality of lobes (30) allow the golf ball precursor product (22) to be centered within a cover mold without the use of pins for centering.

Abstract: A golf ball having a spherical shell with a plurality of internal structures is disclosed herein. A fluid material is disposed within the spherical shell. The plurality of internal structures influence the spin decay of the golf ball.

Abstract: A golf ball (20) approaching zero land area is disclosed herein. The golf ball (20) has an innersphere with a plurality of primary lattice members (40) and a plurality of sub-lattice members (41). Each of the plurality of primary lattice members (40) has an apex and the golf ball (20) of the present invention conforms with the 1.68 inches requirement for USGA-approved golf balls. The interconnected primary lattice members (40) and plurality of sub-lattice members (41) preferably form a plurality of dual polygons, preferably dual hexagons and dual pentagons.

Abstract: A process for reaction injection molding a polyurethane material for a layer of a golf ball is disclosed herein. The layer is preferably a cover for the golf ball. The process discloses preferred pressure parameters and mass flow parameters for reaction injection molding the layer. Such preferred pressure parameters include the difference from mix-head open to the shot mid-point, ??Pom, and the pressure difference from mix-head open to close, or ??Poc. The mass flow parameters include the percentage change in mass flow ratio from mix-head open to shot mid-point, or % MFRom, and the change in mass flow ratio from mix-head open to shot mid-point, or ?MFRom.

Abstract: A golf ball (20) having a low volume cover layer (14) is disclosed herein. The golf ball (20) has a cover layer (14) with a volume less than 0.1550 cubic inches. In a preferred embodiment, the cover layer (14) is composed of a reaction-injection molded polyurethane material. Preferably, the cover layer (14) has a plurality of deep depressions (99) with either a plurality of multi-faceted polygons (44) or dimples.

Abstract: Methods for controlling the shot volume in a reaction injection molding process for manufacturing a golf product, such as a golf ball or golf ball component, are disclosed. The method comprises measuring the in-mold packing pressure as a reaction mixture is injected into the mold. When the pressure reaches a target value, injection ends. Use of the method results in less waste of reaction mixture and consistent golf product quality.

Abstract: A golf ball (20) having a non-planar parting line (25), a first false non-planar parting line (26a) and a second false non-planar parting line (26b). A first group 32 of parting dimples defines the non-planar parting line (25). A second group (33) of parting dimples defines the first false non-planar parting line (26a). A third group (34) of parting dimples defines the second false non-planar parting line (26b). A plurality of hexispheres (70) are defined by the non-planar parting line (25) the first false non-planar parting line (26a) and the second false non-planar parting line (26b).

Abstract: Disclosed herein is a golf ball having a cover composed of a transparent reaction injection molded polyurethane material. The cover is transparent to visible light and allows for viewing of a core or boundary layer. The core or boundary layer may have a visually appealing color. Further, an indicia may be printed on a surface of the core or boundary layer, and the indicia is visible through the cover material.

Abstract: A golf ball comprises a molded core, one or more ionomer mantles, and a thermoset polyurethane cover. The core is a high cis-polybutadiene crosslinked with zinc diacrylate and may also comprise a halogenated thiophenol and metal thiosulfate. One or more of the ionomer mantles comprises an ionomer neutralized to 80% or greater.

Abstract: A golf ball comprising a core and a cover layer, wherein the cover layer provides one or more deep dimples having two or more different radii is disclosed. The deep dimples(s) extend(s) through the cover layer to and/or into a layer or component underneath. The cover may be a single layer or it may include multiple layers. The deep dual dimples may be spherical or non-spherical, and the portion of the dimple that extends to or into the next inner layer may be the same or different shape as the outer portion of the dimple.

Abstract: A golf ball having a spherical shell with a plurality of internal structures is disclosed herein. A fluid material is disposed within the spherical shell. The plurality of internal structures effect the spin decay of the golf ball.