Abstract: In a first aspect, a melt-processible interpolymer consists essentially of units derived from vinyl fluoride and at least two highly fluorinated monomers, at least one of the highly fluorinated monomers introducing into the polymer a side chain of at least one carbon atom. The interpolymer has a melt flow rate in a range of from about 2 to about 250 grams per 10 minutes at a temperature of 280° C. In a second aspect, an emulsion polymerization process for preparing a melt-processible interpolymer includes polymerizing vinyl fluoride and at least two highly fluorinated monomers in water with a water-soluble free-radical initiator at a temperature in the range of from about 60 to about 100° C. and a pressure in the range of from about 1 to about 12 MPa.

Abstract: A process for forming a catalyst coated membrane by placing layered sandwich between two synchronously-driven, resilient, thermally conductive belts and transferring completely a first electrocatalyst layer adhered to a first flexible substrate and a second electrocatalyst layer adhered to a second flexible substrate to ionomeric polymer membrane.

Abstract: A process for producing a dispersion of a highly fluorinated ion exchange polymer is provided in which a dispersion of a highly fluorinated ion exchange polymer in a first liquid that includes at least 10 wt % of an organic liquid is atomized and released into a heated gas to produce flowable particles of highly fluorinated ion exchange polymer having dry surface/exteriors and an internal residual moisture content of at least 4 wt %. The particles are dispersed in a second liquid to produce a second dispersion of highly fluorinated ion exchange polymer from which proton exchange membranes and electrodes for fuel cells may be produced.

Abstract: A process for producing flowable and liquid dispersable particles of a highly fluorinated ion exchange polymer is provided in which a dispersion of a highly fluorinated ion exchange polymer in a liquid comprised of at least 10 wt % of an organic liquid is provided, atomized to produce droplets, and released into a inert heated gas. The dispersion droplets dry to produce flowable particles of highly fluorinated ion exchange polymer having dry exterior surfaces and an internal residual moisture content of at least 4 wt %.

Abstract: Blends of fluorinated ionomer with at least two nonionomeric fluoropolymers provide fuel cell membranes whose tensile strength and conductivity are superior to blends using a single fluoropolymer.

Abstract: The present invention provides a membrane electrode assembly for an organic/air fuel cell comprising a proton exchange membrane, an anode electrode, and a cathode electrode. The proton exchange membrane is made of a highly fluorinated ion-exchange polymer, and it has opposite first and second sides. The anode electrode is comprised of an anode electrocatalyst and a highly fluorinated ion-exchange polymer binder, and the anode electrocatalyst is comprised of platinum and ruthenium supported on particulate carbon. The cathode electrode is comprised of a cathode electrocatalyst and a highly fluorinated ion-exchange polymer binder, and the cathode electrocatalyst is comprised of platinum and cobalt supported on particulate carbon. The invention is also directed to a process for operating such a membrane electrode assembly in an organic/air fuel cell.

Abstract: A process for producing a dispersion of a highly fluorinated ion exchange polymer is provided in which a dispersion of a highly fluorinated ion exchange polymer in a first liquid that includes at least 10 wt % of an organic liquid is atomized and released into a heated gas to produce flowable particles of highly fluorinated ion exchange polymer having dry surface/exteriors and an internal residual moisture content of at least 4 wt %. The particles are dispersed in a second liquid to produce a second dispersion of highly fluorinated ion exchange polymer from which proton exchange membranes and electrodes for fuel cells may be produced.

Abstract: A process for producing flowable and liquid dispersable particles of a highly fluorinated ion exchange polymer is provided in which a dispersion of a highly fluorinated ion exchange polymer in a liquid comprised of at least 10 wt % of an organic liquid is provided, atomized to produce droplets, and released into a inert heated gas. The dispersion droplets dry to produce flowable particles of highly fluorinated ion exchange polymer having dry exterior surfaces and an internal residual moisture content of at least 4 wt %.

Abstract: The present invention relates to the discovery of compositions which include fluoroethane, 2-fluoropropane or tert-butylfluoride. These compositions are useful as pure components or with at least one of tetrafluoroethane, difluoroethane, hexafluoropropane, a hydrocarbon or dimethylether. These compositions are useful as aerosol propellants, refrigerants, cleaning agents, expansion agents for polyolefins and polyurethanes, refrigerants, heat transfer media, gaseous dielectrics, fire extinguishing agents, power cycle working fluids, polymerization media, particulate removal fluids, carrier fluids, buffing abrasive agents, and displacement drying agents.

Abstract: The present invention relates to the discovery of compositions which include fluoroethane, 2-fluoropropane or tert-butylfluoride. These compositions are useful as pure components or with at least one of tetrafluoroethane, difluoroethane, hexafluoropropane, a hydrocarbon or dimethylether. These compositions are useful as aerosol propellants, refrigerants, cleaning agents, expansion agents for polyolefins and polyurethanes, refrigerants, heat transfer media, gaseous dielectrics, fire extinguishing agents, power cycle working fluids, polymerization media, particulate removal fluids, carrier fluids, buffing abrasive agents, and displacement drying agents.

Abstract: The present invention relates to the discovery of compositions which include fluoroethane, 2-fluoropropane or tert-butylfluoride. These compositions are useful as pure components or with at least one of tetrafluoroethane, difluoroethane, hexafluoropropane, a hydrocarbon or dimethylether. These compositions are useful as aerosol propellants, refrigerants, cleaning agents, expansion agents for polyolefins and polyurethanes, refrigerants, heat transfer media, gaseous dielectrics, fire extinguishing agents, power cycle working fluids, polymerization media, particulate removal fluids, carrier fluids, buffing abrasive agents, and displacement drying agents.

Abstract: The present invention relates to the discovery of compositions which include fluoroethane, 2-fluoropropane or tert-butylfluoride. These compositions are useful as pure components or with at least one of tetrafluoroethane, difluoroethane, hexafluoropropane, a hydrocarbon or dimethylether. These compositions are useful as aerosol propellants, refrigerants, cleaning agents, expansion agents for polyolefins and polyurethanes, refrigerants, heat transfer media, gaseous dielectrics, fire extinguishing agents, power cycle working fluids, polymerization media, particulate removal fluids, carrier fluids, buffing abrasive agents, and displacement drying agents.

Abstract: The present invention relates to the discovery of compositions which include fluoroethane, 2-fluoropropane or tert-butylfluoride. These compositions are useful as pure components or with at least one of tetrafluoroethane, difluoroethane, hexafluoropropane, a hydrocarbon or dimethylether.

Abstract: The invention provides for sprayable powder comprising friable granules of agglomerated primary particles of non-fibrillatable fluoropolymer and, optionally, at least one other component, the powder having a bulk density of at least 20 g/100 cc and average particle size of 5 to 100 micrometers. The sprayable powder is preferably free of water immiscible liquid, and more preferably free of halocarbon liquid. Included among the other components are inorganic fillers, pigments, high temperature resistant polymer binders. In another embodiment, the invention provides for a sprayable powder comprising friable granules of agglomerated primary particles of a first non-fibrillatable fluoropolymer and at least one other non-fibrillatable component. The invention further provides for a process for preparing the sprayable powder by spray drying a liquid dispersion. In a preferred embodiment, the process includes densifying the granules of agglomerated primary particles that result from spray drying.

Abstract: The present invention relates to the discovery of compositions which include fluoroethane, 2-fluoropropane or tert-butylfluoride. These compositions are useful as pure components or with at least one of tetrafluoroethane, difluoroethane, hexafluoropropane, a hydrocarbon or dimethylether.

Abstract: Disclosed are binary azeotrope-like compositions, and uses thereof, of fluoroethane (HFC-161), with hydrofluorocarbons, such as, 2-fluoropropane (HFC-281ea), and 1,1-difluoroethane (HFC-152a), or hydrocarbons, or dimethyl ether.

Abstract: A method of separating and selectively removing hydrogen contaminant from hydrogen-containing product and by-product process streams is disclosed. Separation and removal occur when certain Cd-exchanged zeolite rho compositions are placed in contact with a hydrogen-containing process stream. A hydrogen-encapsulated zeolite rho composition is formed by practice of the method.

Abstract: A method for preparing a scratch and abrasion resistant surface on unroughened aluminum or stainless steel cookware, for subsequent coating with a nonstick polymer resin, such as a fluoropolymer, in a liquid and/or powder medium. The scratch and abrasion resistant surface consists of a thermally sprayed aluminum or stainless steel, respectively. A metal coated substrate produced by this method and an article subsequently coated with a fluoropolymer surface by this method are also described.

Abstract: A process and a system produces isocyanate and converts anhydrous hydrogen chloride, which is a by-product of isocyanate production, to chlorine gas in an electrochemical cell. The chlorine is recycled to the isocyanate process. Any unreacted anhydrous hydrogen chloride may be recycled to the electrochemical cell. By recycling the anhydrous hydrogen chloride and the chlorine, the process and system are able to reduce the cost of producing isocyanate. In addition, this process and system process eliminate or at least substantially minimize the problems associated with disposal of anhydrous hydrogen chloride by turning it into a useful starting material in the isocyanate process.

Abstract: A process is disclosed for converting hydrogen chloride (HCl) to molecular chlorine (Cl.sub.2) and molecular hydrogen (H.sub.2), and more particularly to such process conducted in a plasma environment.