Abstract: Systems and methods for designing additively manufactured objects are provided. In some embodiments, a method includes receiving a treatment plan for a patient's teeth, and determining a set of appliance parameters for a dental appliance configured to implement the treatment plan. The method can also include determining a set of manufacturing parameters for a fabrication system to be used to additively manufacture the dental appliance. The method can further include generating a 3D digital representation of an appliance geometry for the dental appliance. The appliance geometry can be configured to mitigate loss of fidelity at a target region of the dental appliance due to at least one manufacturing parameter of the fabrication system.

Abstract: Systems and methods for manufacturing objects are provided herein. In some embodiments, a system includes a printer assembly configured to perform an additive manufacturing process with a curable material, at least one sensor, and a material removal device. The system can be configured to form an object portion from the curable material using the printer assembly. The system can be configured to generate sensor data of the object portion using the at least one sensor, and determine whether an error is present in the object portion based on the sensor data. In response to a determination that the error is present in the object portion, the system can be configured to remove a region of the object portion containing the error using the material removal device.

Abstract: Systems and methods for manufacturing objects are provided herein. In some embodiments, a method includes: receiving a digital representation of a plurality of objects; forming a first portion of each object of the plurality of objects based on the digital representation, using an additive manufacturing process; obtaining sensor data of the first portion of each object; determining whether an error is present in the first portion of an object of the plurality of objects, based on the sensor data; in response to a determination that the error is present in the first portion of the object, modifying the digital representation to remove the object having the error; and forming a second portion of each remaining object of the plurality of objects based on the modified digital representation, using the additive manufacturing process.

Abstract: A system includes a carrier film including an outer surface and an inner surface. The inner surface is configured to contact rollers. The system further includes a first blade configured to form a layer of resin on the outer surface of the carrier film. The system further includes a second blade configured to prevent printed features from contacting the first blade. The system further includes a build platform. A portion of the layer of resin is to be added to an object being formed on the build platform.

Abstract: Methods and systems for generating support structures for additively manufactured objects are described herein. In some embodiments, a method includes receiving a digital representation of a dental appliance configured to implement a treatment stage of a treatment plan for a patient's teeth. The method can include generating a support structure arrangement configured to support the dental appliance during an additive manufacturing process. The support structure arrangement can be generated using a machine learning model. The machine learning model can be trained on a training data set including appliance data representing geometries of a plurality of dental appliances, support structure data representing geometries of a plurality of support structure arrangements, and outcome data representing outcomes of the additive manufacturing process for the plurality of dental appliances with the respective support structure arrangements.

Abstract: In various aspects, a polymer resin is provided for vat photopolymerization. The resin can include a polyamic acid salt formed from the addition of a photocrosslinkable amine to a polyamic acid. The resin can include a photoinitiator suitable for initiating crosslinking of the photocrosslinkable amine when exposed to a light source of a suitable wavelength and intensity. The polyamic acid can be formed, for instance, by the addition of a diamine to a suitable dianhydride. Methods of additive manufacturing using the resins are also provided.

Abstract: Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.

Abstract: Methods and systems for processing additively manufactured objects are provided. In some embodiments, a method includes receiving an object fabricated using an additive manufacturing process, the object including a functional portion and a plurality of support structures connecting the functional portion to a build platform. The method can include cooling the plurality of support structures using a coolant. The method can further include fracturing the plurality of support structures to separate the functional portion of the object from the build platform.

Abstract: Systems, devices, and methods for additive manufacturing of objects are provided. In some embodiments, a device for supporting an object during an additive manufacturing process includes a build platform having a surface, and a plurality of support structures extending above the surface of the build platform. Each support structure can be configured to couple to a portion of an additively manufactured object. The device can also include a plurality of actuators, each actuator being configured to adjust a position of a corresponding support structure relative to the build platform.

Abstract: The present disclosure provides photo-polymerizable components, photo-curable resins comprising one or more of such monomers, as well as polymeric materials formed from the photo-curable resins. Further provided herein are methods of producing the compositions and using the same for the fabrication of medical devices, such as orthodontic appliances.

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.

Abstract: Systems, methods, and devices for additive manufacturing are provided. In some embodiments, a method includes: coupling a plurality of build platforms to a carrier; forming a plurality of 3D objects on the plurality of build platforms using an additive manufacturing process, where each build platform receives at least one 3D object thereon; removing the plurality of build platforms from the carrier; performing post-processing of the plurality of 3D objects while the 3D objects remain on the respective build platforms; and separating the plurality of 3D objects from the respective build platforms.

Abstract: The present invention relates to poly(amide imide) (PAI) precursor polymers which can for example be used in Vat photopolymerization processes like lithographic processes for the photofabrication of three-dimensional (3D) articles. The invention further relates to polymer compositions including these poly(amide imide) (PAI) precursor polymers. Still further, the invention relates to vat photopolymerization methods to form three-dimensional (3D) objects that incorporate the aforementioned polymer compositions.

Abstract: A method for use in additively manufacturing an orthodontic aligner may include receiving a digital model of an aligner, processing the digital model of the aligner to modify the digital model based on predicted deviations during fabrication to generate a first updated digital model of the aligner, determining that whether the predicted deviations of a physical aligner additively manufactured based on the first updated digital model of the aligner are acceptable, and outputting the first updated digital model of the aligner for fabrication of the physical aligner by additive manufacture of the physical aligner.

Abstract: Systems and methods for manufacturing objects are provided herein. In some embodiments, a method for producing an additively manufactured object includes applying energy to a curable material according to a set of print parameters to form a cured material layer on a build platform or on an object on the build platform. The method can also include conveying remaining material away from the build platform. The method can further include detecting, via one or more sensors, that the remaining material includes a portion of the cured material layer that has separated from the build platform or from the object. The method can subsequently include determining an adjusted set of print parameters configured to improve adhesion of cured material to the build platform or to the object.

Abstract: Systems and methods for manufacturing objects are provided herein. In some embodiments, a method for producing an additively manufactured object includes determining a viscosity of a curable material to be used to form the additively manufactured object. The method can include determining a temperature of the curable material, based on the viscosity. The method can further include adjusting one or more heat sources configured to heat the curable material, based on the temperature. The method can include applying energy to the curable material to form a portion of the additively manufactured object, after adjusting the one or more heat sources.

Abstract: Polymer resins for the vat photopolymerization of thermoplastics are provided, in particular for the vat photopolymerization of thermoplastics with exception thermal stability and mechanical properties. In some aspects, the polymer resins are prepared by ring opening of an aromatic dianhydride with an alcohol containing an acrylate or methacrylate to produce a photocrosslinkable diacid monomer; conversion of the photocrosslinkable diacid monomer to a photocrosslinkable diacyl chloride; and polymerization of the photocrosslinkable diacyl chloride with an aromatic diamine to produce a photocrosslinkable precursor polymer. Upon crosslinking and drying, a thermal imidization can yield aromatic polyimide polymers with high yield and with micron-scale structural resolution.

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects on a rotor, the plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects via the rotor. The method can further include applying energy to the plurality of additively manufactured objects to cure a portion of each additively manufactured object while the plurality of additively manufactured objects are on the rotor.

Abstract: The present invention relates to relates to a polymer formulation for three-dimensionally (3D) printing an article by stereolithography, the formulation comprising a functionalized polymer. The invention further relates to lithographic methods to form 3D objects that incorporate the aforementioned polymer formulation.

Abstract: Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.