Abstract: A method of making an article, the method comprising converting a first amorphous polymer to an at least partially crystalline polymeric powder composition and powder bed fusing the at least partially crystalline polymer powder composition to form a three-dimensional article comprising a second amorphous polymer.

Abstract: A method of manufacturing polyimide particles, including: combining a polyimide solution including a polyimide and an organic solvent with an aqueous solution including water in the presence of an emulsifying surfactant at a shear rate from 1,000 to 3,000 revolutions per minute, from 1,000 to 2,500 revolutions per minute, or from 1,500 to less than 2,500 revolutions per minute to form an emulsion; removing the organic solvent to form an aqueous polymer dispersion including polyimide particles; and recovering the polyimide particles, which have a spherical morphology, and a volume based D10 diameter from 3 to 50 micrometers, preferably from 3 to 45 micrometers and a volume based D90 diameter from 3 to 80 micrometers, from 3 to 75 micrometers, or from 3 to 45 micrometers and a volume based D100 diameter from 3 to 100 micrometers, from 3 to 75 micrometers, or from 10 to 75 micrometers.

Abstract: A system comprises an extrusion head to selectively extrude a bead of a precursor solution onto a target road on a substrate within a build area, the precursor solution comprising a polyimide precursor compound in a solvent, an actuator coupled to the extrusion head to move the extrusion head, a control system coupled to the actuator to control the extrusion head along the target road and selectively dispense the precursor solution to the extrusion head, and an environmental system configured to accommodate the target road during fabrication, the environmental system configured to expose the dispensed precursor solution to a temperature selected to evaporate solvent from the solution to initiate polymerization of the polyimide precursor compound to form at least a portion of a polyimide part.

Abstract: A method for making spherical polymer particles, the method including: providing a polymer solution including a polymer in an amount of less than 10% by weight, based on the total weight of the polymer solution, and an organic solvent; combining the polymer solution, deionized water, and a first surfactant to provide an emulsification composition having an organic solvent fraction of 0.60 or higher by volume; forming an emulsion from the emulsification composition; and adding the emulsion into receiving water maintained at a temperature above the boiling point of the organic solvent for a period sufficient to evaporate the organic solvent, wherein the adding and the evaporating are at a rate effective to form an aqueous slurry comprising spherical polymer particles having a Dv100 (volume-based diameter) of 10 micrometers or less, as measured by laser diffraction.

Abstract: A process is disclosed for synthesis of a poly(amic acid), including reacting a dianhydride and a diamine in the presence of a tertiary amine, tertiary ammonium salt, tertiary ammonium hydroxide, secondary amine, secondary ammonium salt, secondary ammonium hydroxide, quaternary ammonium salt, quaternary ammonium hydroxide, ammonium hydroxide, or a combination comprising at least one of the foregoing, in water, at a temperature of 60 C to 180 C, or 60 C to 100 C, or 100 C to 180 C, under an inert atmosphere, with agitation, to produce an aqueous poly(amic acid).

Abstract: Disclosed herein is a friable polyimide powder having a weight average molecular weight, as determined by gel permeation chromatography (GPC) using polystyrene standards, of less than or equal to 24,500 Daltons and a reactive aromatic amine end group concentration greater than or equal to 3 mole percent, wherein 90 weight percent of the powder particles are reducible to less than or equal to 75 micrometers by mechanical grinding. Also disclosed is a method of making the friable polyimide powder, a processed polyimide resulting from the friable polyimide powder and compositions comprising the processed polyimide.

Abstract: A polyimide-forming composition includes a particulate polyimide precursor composition having an average particle size of 0.1 to 100 micrometers wherein the polyimide precursor composition comprises a substituted or unsubstituted C4-40 bisanhydride, and a substituted or unsubstituted divalent C1-20 diamine; an aqueous carrier; and a surfactant. A method of manufacturing an article including a polyimide includes the steps of forming a preform comprising the polyimide-forming composition; and heating the preform at a temperature and for a period of time effective to imidize the polyimide precursor composition and form the polyimide. An article prepared by the method, and a layer or coating including a polyimide and a surfactant are also described.

Abstract: A polyimide-forming composition includes a polyimide prepolymer, an amine, and a solvent comprising a C1-6 alcohol. A method of manufacturing the polyimide-forming composition is disclosed. The method includes heating a substituted or unsubstituted C4-40 bisanhydride in a C1-6 alcohol to dissolve the bisanhydride, adding a substituted or unsubstituted divalent C1-20 diamine to form a polyimide prepolymer, and adding the amine in an amount effective to solubilize the polyimide prepolymer in the C1-6 alcohol, in a solution of the C1-6 alcohol and deionized water, or in deionized water. A method of manufacturing an article including a polyimide is also disclosed.

Abstract: A method comprising: providing a powder composition including at least one ultrafine, spherical thermoplastic polymer powder having a glass transition temperature (Tg) of at least 150 degrees C.; and powder bed fusing the powder composition to form a three-dimensional article.

Abstract: Polyetherimide particles or powders with a high surface area and high porosity can be prepared by precipitation of polymer solution in hot water or steam without the use of any additives. The particles or powders produced rapidly dissolved in organic solvents as well as epoxy matrices.

Abstract: A process for making ultra-fine particles of a high performance polymer in a yield greater than 90%, which includes dissolving the high performance polymer in an organic solvent capable of dissolving the polymer to form a solution; emulsifying the solution by combining the solution with water and a surfactant to form an emulsion; transferring the emulsion into a receiving water containing a surfactant to remove the organic solvent and form a slurry; and recovering particles of less than 75 microns in diameter in a yield greater than 90%.

Abstract: Polyetherimide particles or powders with a high surface area and high porosity can be prepared by precipitation of polymer solution in hot water or steam without the use of any additives. The particles or powders produced rapidly dissolved in organic solvents as well as epoxy matrices.

Abstract: A method is disclosed for preparing an acrylic-styrene-acrylonitrile (ASA) resin, which comprises the steps of: (a) polymerizing a mixture comprising at least one acrylate monomer and at least one polyethylenically unsaturated monomer to form a rubber substrate, followed by (b) polymerizing a mixture of monomers in the presence of the rubber substrate, at least one of which monomers is selected from the group consisting of vinyl aromatic monomers and at least one of which monomers is selected from the group consisting of monoethylenically unsaturated nitrile monomers, and optionally followed by (c) polymerizing one or more monomers in at least one subsequent stage in the presence of the rubber substrate from (b), wherein the one or more monomers comprise at least one monomer selected from the group consisting of (C1-C12)alkyl- and aryl-(meth)acrylate monomers; wherein the amount of unreacted polyethylenically unsaturated monomer remaining in the rubber substrate before step (b) is less than 5.

Abstract: In one embodiment the present invention relates to a method for decreasing the gloss in a molded article comprising (i) at least one polycarbonate; (ii) at least one polyester; and (iii) at least one rubber modified thermoplastic resin; wherein the molded article exhibits a heat deflection temperature of at least 85° C. as measured at 1.8 MPa according to ISO 75, and a gloss value of less than or equal to about 3 as measured at an angle of 60°; and wherein the method comprises the step of preparing the article by molding using a textured mold at a mold temperature of greater than about 65° C. In other embodiments the present invention relates to molded articles.

Abstract: A method is disclosed for preparing an acrylic-styrene-acrylonitrile (ASA) resin, which comprises the steps of: (a) polymerizing a mixture comprising at least one acrylate monomer and at least one crosslinking agent to form a rubber substrate, followed by (b) polymerizing a mixture of monomers in the presence of the rubber substrate, at least one of which monomers is selected from the group consisting of vinyl aromatic monomers and at least one of which monomers is selected from the group consisting of monoethylenically unsaturated nitrile monomers, and optionally followed by (c) polymerizing one or more monomers in at least one subsequent stage in the presence of the rubber substrate from (b), wherein the one or more monomers comprise at least one monomer selected from the group consisting of (C1-C12)alkyl- and aryl-(meth)acrylate monomers; wherein the amount of unreacted crosslinking agent remaining in the rubber substrate before step (b) is less than 5.

Abstract: The present invention relates to a thermoplastic composition comprising (i) at least one polycarbonate; (ii) at least one polyester; and (iii) at least one rubber modified thermoplastic resin; wherein a molded article comprising the composition exhibits a heat deflection temperature of at least 85° C. as measured at 1.8 MPa according to ISO 75, and a gloss value of less than or equal to about 3 as measured at an angle of 60°, wherein the said composition is molded using a textured mold at a mold temperature of greater than about 58° C. Articles made from the composition and a method for preparing the composition are also provided.