Abstract: A method for manufacturing individualized protective gear such as pads based on a body scan, and the resulting pads, are disclosed herein. A body scan is taken of a wearer-defined area for a desired set of pads. The scan is converted to a mesh model. The mesh model is used to define a first surface of the pad shell and then translationally or orthogonally offset to provide a second surface of the pad shell. The mesh is also flattened to provide a liner for the pad. The shell may be manufactured using additive printing technology. The shell and the liner are then attached, such as by adhesive.

Abstract: A method for manufacturing individualized protective gear such as pads based on a scan, and the resulting pads, are disclosed herein. A garment comprising a pocket with a visibly defined border is selected. A wearer dons the garment. A scan is taken of at least a portion of the garment over the wearer's body at the location where the pocket is disposed over the wearer's body. The scan is converted to a mesh model. The mesh model is used to define a first surface of the equipment configured to form to the wearer's body at the location where the pocket is disposed over the wearer's body and a second surface offset from the first surface. The model may be checked to identify production defects, which, if present, are removed. The equipment may be manufactured using additive printing technology.

Abstract: Disclosed herein is a device for repeatably and accurately measuring the threshold sensitivity of the skin on a body part or surface such as the plantar surface of the foot. The machine uses a monofilament pressure test, where a monofilament is applied to the surface of the skin until it buckles at a corresponding force. The device may measure a broad range of pressures and responsive sensation in the patient using multiple applications of the monofilament. The patient indicates a positive or negative response, based on whether the patient sensed the monofilament pressure. The machine may include a foot clamping assembly, a support chassis, a linear motion translation assembly for locating the monofilament at a given position for testing, and a camera for taking images used to identify testing locations and report results. Methods of use and testing protocols are also described herein.

Abstract: Disclosed herein is a device for repeatably and accurately measuring the threshold sensitivity of the skin on a body part or surface such as the plantar surface of the foot. The machine uses a monofilament pressure test, where a monofilament is applied to the surface of the skin until it buckles at a corresponding force. The device may measure a broad range of pressures and responsive sensation in the patient using multiple applications of the monofilament. The patient indicates a positive or negative response, based on whether the patient sensed the monofilament pressure. The machine may include a foot clamping assembly, a support chassis, a linear motion translation assembly for locating the monofilament at a given position for testing, and a camera for taking images used to identify testing locations and report results. Methods of use and testing protocols are also described herein.

Abstract: A method for manufacturing individualized protective gear such as pads based on a body scan, and the resulting pads, are disclosed herein. A body scan is taken of a wearer-defined area for a desired set of pads. The scan is converted to a mesh model. The mesh model is used to define a first surface of the pad shell and then translationally or orthogonally offset to provide a second surface of the pad shell. The mesh is also flattened to provide a liner for the pad. The shell may be manufactured using additive printing technology. The shell and the liner are then attached, such as by adhesive.