Abstract: The invention relates to a method of aligning magnetic flakes, which includes: coating a substrate with a carrier having the flakes dispersed therein, moving the substrate in a magnetic field so as to align the flakes along force lines of the magnetic field in the absence of an effect from a solidifying means, and at least partially solidifying the carrier using a solidifying means while further moving the substrate in the magnetic field so as to secure the magnetic flakes in the carrier while the magnetic field maintains alignment of the magnetic flakes. An apparatus is provided, which has a belt for moving a substrate along a magnet assembly for aligning magnetic flakes. The apparatus also includes a solidifying means, such as a UV- or e-beam source, and a cover above a portion of the magnet assembly for protecting the flakes from the effect of the solidifying means.

Abstract: The invention relates to a method of aligning magnetic flakes, which includes: coating a substrate with a carrier having the flakes dispersed therein, moving the substrate in a magnetic field so as to align the flakes along force lines of the magnetic field in the absence of an effect from a solidifying means, and at least partially solidifying the carrier using a solidifying means while further moving the substrate in the magnetic field so as to secure the magnetic flakes in the carrier while the magnetic field maintains alignment of the magnetic flakes. An apparatus is provided, which has a belt for moving a substrate along a magnet assembly for aligning magnetic flakes. The apparatus also includes a solidifying means, such as a UV- or e-beam source, and a cover above a portion of the magnet assembly for protecting the flakes from the effect of the solidifying means.

Abstract: In a plurality of asymmetric color-shifting flakes, each flake has an asymmetric magnetic core with a magnetic layer visible on the first side of the core and a non-magnetic reflector layer on the magnetic layer, visible on the second side of the core. The flake has a spacer layer and an absorber layer on the first side of the core, and also a spacer layer and an absorber layer on the second side of the core, for providing color shifting effects. The material of the magnetic layer is different from the material of the reflector layer, and may be more stable when exposed to a chemical. When a coating with the asymmetric color-shifting flakes is exposed to the chemical, it may have better optical performance than a coating with symmetric color-shifting flakes.

Abstract: A method is provided for manufacturing an image on a substrate, wherein the image includes an indicia and a frame. The method includes covering at least a portion the substrate with a carrier comprising magnetically alignable flakes, aligning the magnetically alignable flakes with a magnetic field of a magnetic assembly comprising a metal plate with an opening, and solidifying the carrier. The frame is formed at an edge of the opening and the indicia is visible within the frame. The magnetic assembly includes two magnets disposed so that the North pole of one magnet and the South pole of another magnet are proximate to the metal plate at opposite sides of the opening.

Abstract: A printing apparatus includes a magnetic rotatable roller with a smooth even outer surface for aligning magnetic flakes in a carrier, such as an ink vehicle or a paint vehicle to create optically variable images in a high-speed, linear printing operation. Images can provide security features on high-value documents, such as bank notes. Magnetic flakes in the ink are aligned using magnetic portions of the roller, that can be formed by permanent magnets embedded in a non-magnetic roller body, or selectively magnetized portions of a flexible magnetic cover of the roller. In some embodiments, the roller is assembled for a plurality of interchangeable sections, which can include spinning magnets. Selected orientation of the magnetic pigment flakes can achieve a variety of illusive optical effects that are useful for decorative or security applications.

Abstract: A scanning laser having a wavelength compatible with a coating binder so as to cure it as the laser scans and irradiates the coating on a moving web. A system and method for curing flakes by providing a scanning laser which scans across a moving coated substrate in a magnetic field allows images to be formed as magnetically aligned flakes are cured into a fixed position. The images have regions of cured aligned flakes. The scanning laser cures the magnetically aligned flakes within it region it irradiates. Alternatively an array of lasers can be used wherein individual lasers can be switched on and off to fix irradiated coating as a moving web is moved at a high speed.

Abstract: A colorant including a mixture of pigments is disclosed. The pigments have a similar coloration but different resistance to corrosion. The mixing ratio is selected to optimize the corrosion resistance against color brightness, and/or acidic corrosion resistance against alkali corrosion resistance of the colorant.

Abstract: An article includes a substrate and a graphical component forming an image and an optical component which includes magnetic pigment flakes aligned so as to form a frame pattern which surrounds the image. When light is incident upon the pigment flakes from a light source, light reflected from the frame pattern forms a dynamic frame which surrounds the image and appears to move as the substrate is tilted with respect to the light source. The image appears to be stationary when the dynamic frame appears to move.

Abstract: A scanning laser having a wavelength compatible with a coating binder so as to cure it as the laser scans and irradiates the coating on a moving web. A system and method for curing flakes by providing a scanning laser which scans across a moving coated substrate in a magnetic field allows images to be formed as magnetically aligned flakes are cured into a fixed position. The images have regions of cured aligned flakes. The scanning laser cures the magnetically aligned flakes within it region it irradiates. Alternatively an array of lasers can be used wherein individual lasers can be switched on and off to fix irradiated coating as a moving web is moved at a high speed.

Abstract: Pigment flakes are blended together wherein some are magnetically alignable and exhibit a color shift from a first color to a second color with a change in viewing angle; and some are pigment flakes which exhibit a color shift from the first color to a third color or vice versa with a change in viewing angle, wherein the first, second and third colors are three different colors. The flakes are coated upon a substrate and magnetically alignable flakes are magnetically aligned. The non-magnetically alignable flakes are not aligned by the magnetic field and lie flat upon the substrate they are coated on. By judiciously selecting the angle upon which the magnetic flakes are oriented, an effect is created whereby an observer sees a color shift from a first color to a second or a first color to a third, when orienting the substrate by tilting it at different particular angles. The coated substrate can be used in security applications such as on currency or secure instruments.

Abstract: In a printed article, pigment flakes are magnetically aligned so as to form curved patterns in a plurality of cross-sections normal a continuous imaginary line, wherein radii of the curved patterns increase along the imaginary line from the first point to the second point. When light is incident upon the aligned pigment flakes from a light source, light reflected from the aligned pattern forms a bright image which appears to gradually change its shape and move from one side of the continuous imaginary line to another side of the continuous imaginary line when the substrate is tilted with respect to the light source.

Abstract: The present invention provides a magnetic multilayer pigment flake and a magnetic coating composition that are relatively safe for human health and the environment. The pigment flake includes one or more magnetic layers of a magnetic alloy and one or more dielectric layers of a dielectric material. The magnetic alloy is an iron-chromium alloy or an iron-chromium-aluminum alloy, having a substantially nickel-free composition. The coating composition includes a plurality of the pigment flakes disposed in a binder medium.

Abstract: A printing apparatus includes a magnetic rotatable roller with a smooth even outer surface for aligning magnetic flakes in a carrier, such as an ink vehicle or a paint vehicle to create optically variable images in a high-speed, linear printing operation. Images can provide security features on high-value documents, such as bank notes. Magnetic flakes in the ink are aligned using magnetic portions of the roller, that can be formed by permanent magnets embedded in a non-magnetic roller body, or selectively magnetized portions of a flexible magnetic cover of the roller. In some embodiments, the roller is assembled for a plurality of interchangeable sections, which can include spinning magnets. Selected orientation of the magnetic pigment flakes can achieve a variety of illusive optical effects that are useful for decorative or security applications.

Abstract: A device includes a substrate and at least 1,000 flakes resting upon the substrate, each flake including a magnetic layer. The plurality of flakes are aligned so as to form a plurality of rings or curves, wherein within each ring or curve, flakes are tilted at a same angle with respect to the substrate and planes extending from surfaces of said flakes intersect with one another. The device provides a visible image of a single ring or curve when illuminated with a single light source, and three rings or curves are visible when three light sources illuminate the device. The device may be used as a printed light detector.

Abstract: A printed image is disclosed wherein the image may be in the form of an array of magnetically aligned platelets or flakes that may by uniform in shape and size and wherein the flakes are arranged in a particularly manner to form optically illusive images useful as security devices, or useful in beam steering applications. In one embodiment of this invention printed array is disclosed a plurality of concentric rings of magnetically aligned platelets disposed upon a substrate in the form of a Fresnel structure, preferably a Fresnel reflector. Advantageously, since the magnetic field can be controlled with respect to strength and direction, one can easily design a field that will correct for spherical aberration that would otherwise be present in a typical Fresnel reflector. In other embodiments of the invention optically illusive images of funnels, domes and cones are printed.

Abstract: A method of forming pigment flakes includes using a deposition substrate having a plurality of regions; some of the regions are raised or lowered so that there is a level difference between each two adjacent regions. A coating deposited onto this substrate breaks along region borders when it is separated from the substrate. In one embodiment, the substrate includes first and second regions, wherein each of the first regions is in an abutting relationship with at least one of the second regions. All the first regions are at a first level and all the second regions are at a second level, and the difference between the first and second levels is greater than a predetermined value. The first and second regions are preferably square-shaped regions for manufacturing square flakes with practically no debris.

Abstract: A security image is disclosed which is formed from flakes having a first color with flakes having a second different color mixed within a carrier uniformly. The flakes having the second color are magnetically orientable and the flakes having the first color are non-magnetic and do not align or orient in a magnetic field. By exposing at least a single coated region to a magnetic field that is substantially orthogonal to the substrate upon which the coating of flakes is coated, a visible region having the first color is provided as the magnetic flakes are upstanding and the non-magnetic flakes are lying flat upon the substrate. In another region where there is no field applied a visible region having third perceived color different from, however formed from the first color or the second color is seen.

Abstract: A printing apparatus includes a magnetic rotatable roller with a smooth even outer surface for aligning magnetic flakes in a carrier, such as an ink vehicle or a paint vehicle to create optically variable images in a high-speed, linear printing operation. Images can provide security features on high-value documents, such as bank notes. Magnetic flakes in the ink are aligned using magnetic portions of the roller, that can be formed by permanent magnets embedded in a non-magnetic roller body, or selectively magnetized portions of a flexible magnetic cover of the roller. In some embodiments, the roller is assembled for a plurality of interchangeable sections, which can include spinning magnets. Selected orientation of the magnetic pigment flakes can achieve a variety of illusive optical effects that are useful for decorative or security applications.

Abstract: A method and apparatus is provided for printing using paste like inks such as those used in intaglio printing, wherein the inks include specialty flakes such as thin film optically variable flakes, or diffractive flakes. The invention discloses an apparatus having an energy source such as a heat source for temporarily lessening the viscosity of the ink during alignment of the flakes within the ink.

Abstract: A scanning laser having a wavelength compatible with a coating binder so as to cure it as the laser scans and irradiates the coating on a moving web. A system and method for curing flakes by providing a scanning laser which scans across a moving coated substrate in a magnetic field allows images to be formed as magnetically aligned flakes are cured into a fixed position. The images have regions of cured aligned flakes. The scanning laser cures the magnetically aligned flakes within it region it irradiates. Alternatively an array of lasers can be used wherein individual lasers can be switched on and off to fix irradiated coating as a moving web is moved at a high speed.