Abstract: A method for producing a cooling channel system for an internal combustion engine, which has a cooling channel in the piston crown. The piston crown is adjoined by a lower piston part having a piston boss, pin bores and piston skirts. Firstly, a piston blank having a peripheral collar projecting radially in the region of the piston crown is produced, wherein the collar, forming a subsequent ring zone wall is then reshaped and, in a transition area between the piston crown and the lower piston part, a contact area for the collar is formed, and the collar is reshaped in such a way until the outer radially peripheral edge comes very close to or completely into contact with the contact area in order to form a closed cooling channel. Following the reshaping, the end region of the ring zone wall forms a defined gap (X) with respect to the upper edge of the piston skirt.

Abstract: A piston, especially a cooling channel piston of an internal combustion engine, has an upper part and a lower part which can be produced separately from each other and subsequently be assembled. The upper part has at least three radially peripheral joining webs and the lower part likewise at least three radially peripheral joining webs. During assembly, the webs are put together and connect the upper part firmly to the lower part.

Abstract: A piston of an internal combustion engine includes a top part produced from steel and a bottom part, which are integrally bonded in the region of a contact geometry via joining webs by a friction weld to form a structural unit. At least one cooling duct permeated by a coolant is integrated in the piston, wherein a lubricating oil of the internal combustion engine passes as the coolant into an inlet opening via a free jet of an injection nozzle, flows through the cooling duct and leaves the cooling duct via an outlet opening. For the introduction of the coolant into the cooling duct, the inlet opening is assigned a flow pipe which is inserted in the bottom part and protrudes from a cooling duct base, the opening of the flow pipe being arranged above the weld beads of the friction weld.

Abstract: A method for producing a piston of an internal combustion engine, designed as a one-piece cooling channel piston. The piston includes an upper part and a lower part supported by corresponding circumferential joining bosses together forming a joining zone. In order to produce a bonded joint of the upper part and the lower part, the joining bosses are connected by means of multiorbital friction welding in the region of a rotationally symmetrical or rotationally asymmetrical joining zone.

Abstract: A method for producing a piston for an internal combustion engine, designed as a cooling duct piston for small compression heights. The piston includes a lower part and an upper part which are supported by one or more corresponding joining planes and are connected of a friction welding process. The piston encloses an inner, trough-shaped cooling duct and an outer cooling duct which is axially spaced apart from an annual area. The inner cooling duct is formed in the lower part of the piston by a mechanical machining process, such as a forging process. Transfer openings which are assigned to the cooling ducts are formed before the frictional welding of the joining planes.

Abstract: A cooling channel piston for an internal combustion engine which includes a piston bottom and a piston shaft that are joined thereto of a friction welding process. The piston bottom and the piston shaft jointly form a cooling channel. An annular wall which radially delimits the cooling channel towards the outside is formed by the piston bottom and/or the piston shaft. The annular wall can be sealed by a welding process once the piston bottom and the piston shaft have been joined together.

Abstract: A piston of an internal combustion engine has a piston crown provided with a ring zone and adjoining a piston skirt encompassing a piston interior, the skirt having two load-bearing skirt wall segments and two pin bosses. Each pin boss encompassing a boss hole is connected to a boss base body by a boss support, the base body having ribs to increase stiffness, which are aligned to the extent possible in the direction of the boss holes continuously connecting the pin bosses. The curved or arched ribs thereby cover a pivoting range of a connecting rod.

Abstract: A method for producing a piston of an internal combustion engine in which a first blank and at least one additional black are provided with a somewhat cylindrical shape. The blanks are joined together, and the obtained piston blank is subjected to a shaping process in which a combustion chamber cavity of the piston is formed in the area of a joining point between the first and the second blank. The material of the second blank forms a reinforcement for at least the combustion chamber cavity.

Abstract: A piston, such as a cooling channel piston of an internal combustion engine, has a first part, a second part and a third part. The parts can be produced separately from each other and subsequently assembled by way of a joining method. The third part has at least one rotationally symmetrical joining area disposed in direction of the first part, and, another rotationally symmetrical joining area disposed at least in the direction of the second part. The joining areas mate with joining areas of the first part and the second part.

Abstract: A piston, especially a cooling channel piston of an internal combustion engine, has an upper part and a lower part which can be produced separately from each other and subsequently be assembled. The upper part has at least three radially peripheral joining webs and the lower part likewise at least three radially peripheral joining webs. During assembly, the webs are put together and connect the upper part firmly to the lower part.

Abstract: The invention relates to a process for manufacturing a single-piece cooling channel piston, where a piston blank produced by forging is furnished with a circumferential ring-shaped recess between the piston skirts and the piston crown and with an open-bottomed cooling channel in the area of a piston ring belt, where to increase the surface guidance area of the piston skirts it is envisioned that a component extending this piston ring belt is welded on below the piston ring belt.

Abstract: The invention relates to a process for manufacturing a single-piece cooling channel piston, where a piston blank produced by forging is furnished with a circumferential ring-shaped recess between the piston skirts and the piston crown and with an open-bottomed cooling channel in the area of a piston ring belt, where to increase the surface guidance area of the piston skirts it is envisioned that a component extending this piston ring belt is welded on below the piston ring belt.