Abstract: A system for cooling the teeth of an electric machine stator. The stator includes a stator core that may be formed of a plurality of laminations. Each lamination has a plurality of back iron apertures, a plurality of tooth tip apertures, and a plurality of elongated apertures. When the laminations are assembled to form the stator core, the back iron apertures align to form back iron inlet channels and back iron outlet channels, and the tooth tip apertures align to form tooth tip cooling channels. The elongated apertures are L-shaped and connect the back iron inlet channels and back iron outlet channels to the tooth tip channels. Cooling fluid may flow, for example, axially through a back iron inlet channel, azimuthally and radially inward through an elongated aperture to a tooth tip, axially along a tooth tip channel, and to a back iron outlet channel through another elongated aperture.

Abstract: A system for cooling the teeth of an electric machine stator. The stator includes a stator core that may be formed of a plurality of laminations. Each lamination has a plurality of back iron apertures, a plurality of tooth tip apertures, and a plurality of elongated apertures. When the laminations are assembled to form the stator core, the back iron apertures align to form back iron inlet channels and back iron outlet channels, and the tooth tip apertures align to form tooth tip cooling channels. The elongated apertures are L-shaped and connect the back iron inlet channels and back iron outlet channels to the tooth tip channels. Cooling fluid may flow, for example, axially through a back iron inlet channel, azimuthally and radially inward through an elongated aperture to a tooth tip, axially along a tooth tip channel, and to a back iron outlet channel through another elongated aperture.

Abstract: A portable power unit is provided that can be embodied in backpack, waist-pack, or other portable form. The portable power unit can include a battery, a bidirectional power processor, and a power port. The bidirectional power processor allows for direct current (DC) power exchange between the battery and the bidirectional power processor and a user selectable alternating current (AC) or DC power exchange between the bidirectional power processor and a power port through which a power source and an external load can be connected for charging and discharging of the electrochemical battery, respectively.

Abstract: A portable power unit is provided that can be embodied in backpack, waist-pack, or other portable form. The portable power unit can include a battery, a bidirectional power processor, and a power port. The bidirectional power processor allows for direct current (DC) power exchange between the battery and the bidirectional power processor and a user selectable alternating current (AC) or DC power exchange between the bidirectional power processor and a power port through which a power source and an external load can be connected for charging and discharging of the electrochemical battery, respectively.

Abstract: A toroidal magnetic element. A plurality of coils is arranged in a toroidal configuration. Each coil may be a hollow cylinder, formed by winding a rectangular wire into a roll. The coils alternate with spacers, each of which may be a wedge. The coils may alternate in winding orientation, and the inner end of each coil may be connected, through an S-Bend to the inner end of an adjacent coil. Small gaps are formed between the coils and the wedges, e.g. as a result of each wedge having, on its two faces, a plurality of raised ribs, against which the coils abut. Cooling fluid flows through the gaps to cool the coils.

Abstract: A portable power unit is provided that can be embodied in backpack, waist-pack, or other portable form. The portable power unit can include a battery, a bidirectional power processor, and a power port. The bidirectional power processor allows for direct current (DC) power exchange between the battery and the bidirectional power processor and a user selectable alternating current (AC) or DC power exchange between the bidirectional power processor and a power port through which a power source and an external load can be connected for charging and discharging of the electrochemical battery, respectively.

Abstract: A fluid-cooled magnetic element. A plurality of coils is arranged in a non-toroidal configuration. Each coil may be a hollow cylinder, formed by winding a rectangular wire into a roll. The coils alternate with planer spacers. The coils may alternate in winding orientation, and the inner end of each coil may be connected, through a connection pin, to the inner end of an adjacent coil. Small gaps are formed between the coils and the spacers, e.g. as a result of each spacer having, on its two faces, a plurality of raised ribs, against which the coils abut. Cooling fluid flows through the gaps to cool the coils.

Abstract: An electric machine. The electric machine includes one or more edge wound strips including a first strip. The one or more strips have a plurality of openings. The first strip has a plurality of turns, and an opening of a turn of the first strip overlaps an opening of an adjacent turn, to form a portion of a fluid channel of a plurality of fluid channels. The turn and the adjacent turn abut against each other at the overlapping openings.

Abstract: A low drag fluid seal. The fluid seal includes a lip separated from the rotor shaft, during operation, by a gap, the gap being sufficient narrow, radially, to prevent liquid from seeping through the gap at an unacceptable rate, but sufficiently wide, radially, to avoid unacceptably high viscous drag. Fluid that seeps through the gap accumulates in a recovery cavity and is recovered.

Abstract: A cooling structure for an end turn of an electric machine stator. The cooling structure includes a plurality of layers, a layer of the plurality of layers having an opening forming a portion of a fluid passage.

Abstract: A wound strip structure for efficient heat transfer. The structure includes one or more edge-wound or face-wound strips. At least one of the strips has a plurality of turns and a plurality of apertures, and an aperture of a turn of the strip overlapping an aperture of an adjacent turn, of the strip or of another strip, to form a portion of a fluid channel. The fluid channel may be used to conduct a cooling fluid to cool the structure.

Abstract: A low drag fluid seal. The fluid seal includes a rigid lip separated from the rotor shaft by a gap, the gap being sufficient narrow, radially, to prevent liquid from seeping through the gap at an unacceptable rate, but sufficiently wide, radially, to avoid unacceptably high viscous drag. Fluid that seeps through the gap accumulates in a recovery cavity and is recovered by a scavenge pump.

Abstract: An electric machine with fluid cooling. The electric machine includes a stator, the stator having a stator winding and a stator core having a plurality of stacked magnetic laminations, each of the laminations of the stator core having a plurality of apertures overlapping to form a plurality of stator fluid channels, a stator fluid channel of the plurality of stator fluid channels being not entirely axial. The electric machine further includes a rotor, the rotor having a shaft and a rotor core having a plurality of stacked magnetic laminations, each of the laminations of the rotor core having a plurality of apertures overlapping to form a plurality of rotor fluid channels, and a rotary fluid coupling in fluid communication with the rotor fluid channels. The rotor and the stator are configured to form a magnetic circuit comprising an air gap between the rotor and the stator.

Abstract: A toroidal magnetic element. A plurality of coils is arranged in a toroidal configuration. Each coil may be a hollow cylinder, formed by winding a rectangular wire into a roll. The coils alternate with spacers, each of which may be a wedge. The coils may alternate in winding orientation, and the inner end of each coil may be connected, through a connection pin, to the inner end of an adjacent coil. Small gaps are formed between the coils and the wedges, e.g. as a result of each wedge having, on its two faces, a plurality of raised ribs, against which the coils abut. Cooling fluid flows through the gaps to cool the coils.

Abstract: A low drag fluid seal. The fluid seal includes a rigid lip separated from the rotor shaft by a gap, the gap being sufficient narrow, radially, to prevent liquid from seeping through the gap at an unacceptable rate, but sufficiently wide, radially, to avoid unacceptably high viscous drag. Fluid that seeps through the gap accumulates in a recovery cavity and is recovered by a scavenge pump.

Abstract: A portable power unit is provided that can be embodied in backpack, waist-pack, or other portable form. The portable power unit can include a battery, a bidirectional power processor, and a power port. The bidirectional power processor allows for direct current (DC) power exchange between the battery and the bidirectional power processor and a user selectable alternating current (AC) or DC power exchange between the bidirectional power processor and a power port through which a power source and an external load can be connected for charging and discharging of the electrochemical battery, respectively.

Abstract: A packaging and cooling apparatus for power semiconductor devices comprising a printed circuit board and a semiconductor module. The semiconductor module having a manifold element and a semiconductor element consisting of power semiconductor devices, thermally conductive plates, and serpentine fin elements. The power semiconductor devices and serpentine fin elements are bonded to the thermally conductive plates on opposing sides to form plate assemblies. The plate assemblies are installed in the windows of the manifold element forming the semiconductor module, which allows for heat removal from each of the power semiconductor devices. The terminals of the semiconductor module are received in the holes of the circuit board, and soldered to traces. The packaging and cooling apparatus may be potted with a resin to prevent leakage of coolant or sealing may be achieved by use of clamped o-rings.

Abstract: A system for cooling the teeth of an electric machine stator. The stator includes a stator core that may be formed of a plurality of laminations. Each lamination has a plurality of back iron apertures, a plurality of tooth tip apertures, and a plurality of elongated apertures. When the laminations are assembled to form the stator core, the back iron apertures align to form back iron inlet channels and back iron outlet channels, and the tooth tip apertures align to form tooth tip cooling channels. The elongated apertures are L-shaped and connect the back iron inlet channels and back iron outlet channels to the tooth tip channels. Cooling fluid may flow, for example, axially through a back iron inlet channel, azimuthally and radially inward through an elongated aperture to a tooth tip, axially along a tooth tip channel, and to a back iron outlet channel through another elongated aperture.

Abstract: A cooling structure for an end turn of an electric machine stator. The cooling structure includes a plurality of layers, a layer of the plurality of layers having an opening forming a portion of a fluid passage.

Abstract: A wound strip structure for efficient heat transfer. The structure includes one or more edge-wound or face-wound strips. At least one of the strips has a plurality of turns and a plurality of apertures, and an aperture of a turn of the strip overlapping an aperture of an adjacent turn, of the strip or of another strip, to form a portion of a fluid channel. The fluid channel may be used to conduct a cooling fluid to cool the structure.