Patents by Inventor Walter B. Davis

Walter B. Davis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8679386
    Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: March 25, 2014
    Assignee: JELD-WEN, inc.
    Inventors: Randy Jon Clark, Walter B. Davis, Jonathan Phillip Alexander
  • Publication number: 20110165375
    Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
    Type: Application
    Filed: March 15, 2011
    Publication date: July 7, 2011
    Applicant: JELD-WEN, INC.
    Inventors: Randy Jon Clark, Walter B. Davis, Jonathan Phillip Alexander
  • Patent number: 7919186
    Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
    Type: Grant
    Filed: May 16, 2008
    Date of Patent: April 5, 2011
    Assignee: JELD-WEN, inc.
    Inventors: Randy Jon Clark, Walter B. Davis, Jonathan Philip Alexander
  • Publication number: 20090004315
    Abstract: Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
    Type: Application
    Filed: August 26, 2008
    Publication date: January 1, 2009
    Applicant: JELD-WEN, inc.
    Inventors: Sean Robert Broker, Jonathan Philip Alexander, David J. Bleha, Randy Jon Clark, Walter B. Davis
  • Publication number: 20090001628
    Abstract: Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
    Type: Application
    Filed: August 26, 2008
    Publication date: January 1, 2009
    Applicant: JELD-WEN, inc.
    Inventors: Sean Robert Broker, Jonathan Philip Alexander, David J. Bleha, Randy Jon Clark, Walter B. Davis
  • Publication number: 20080286581
    Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
    Type: Application
    Filed: May 16, 2008
    Publication date: November 20, 2008
    Applicant: JELD-WEN, inc.
    Inventors: Randy Jon Clark, Walter B. Davis, Jonathan Philip Alexander
  • Patent number: 7449229
    Abstract: Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: November 11, 2008
    Assignee: Jeld-Wen, inc.
    Inventors: Sean Robert Broker, Jonathan Philip Alexander, David J. Bleha, Randy Jon Clark, Walter B. Davis
  • Patent number: 7399438
    Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: July 15, 2008
    Assignee: JELD-WEN, inc.
    Inventors: Randy Jon Clark, Walter B. Davis, Jonathan Philip Alexander
  • Publication number: 20040229010
    Abstract: A method to produce thin-layer lignocellulosic composites, such as wood-based doorskins, that exhibit substantial resistance to moisture is disclosed. In an embodiment, the method includes the steps of forming a mixture including a refined lignocellulosic fiber, wax, and an organic isocyanate resin. The mixture is initially pressed to form a loose mat. Subsequently, the mat is pressed between two dies at an elevated temperature and pressure to further reduce the thickness of the mat and to promote the interaction of the resin with the lignocellulosic fibers. In an embodiment, a release agent is included as part of the fiber mixture, or sprayed onto the surface of the mat. The thin-layer lignocellulosic composites of the present invention exhibit strong surface strength, high adhesiveness, and a 50% reduction in linear expansion and thickness swelling upon exposure to a high moisture environment as compared to thin-layer composites that do not include the isocyanate resin.
    Type: Application
    Filed: February 24, 2004
    Publication date: November 18, 2004
    Inventors: Randy Jon Clark, Walter B. Davis, Jonathan Philip Alexander
  • Publication number: 20040084799
    Abstract: Systems and methods for making a material composition are disclosed. The method includes mixing a thermoset polymer, a petroleum distillate, a release agent, and a catalyst to form an admixture. A cellulosic material is mixed with the admixture to form a generally homogenous furnish. The system includes a mixing chamber, a feeding chamber, and a die. The die includes a pressing chamber, which has a volume formed by first and second platens. The platens are in facing opposition to one another and have a length extending continuously from an entrance to an exit of the die. The platens have a plurality of orifices and heating elements disposed along the length. The platens are disposed in first and second positions. The first position forms a first volume and the second position forms a second volume.
    Type: Application
    Filed: November 1, 2002
    Publication date: May 6, 2004
    Inventors: Sean Robert Broker, Jonathan Philip Alexander, David J. Bleha, Randy Jon Clark, Walter B. Davis
  • Patent number: 5158772
    Abstract: Topical compositions for application to the skin comprising a topically active agent which may be a cosmetic agent or a therapeutic agent, and a small, but carrier effective amount of a microbial polysaccharide polymer gel which is a beta-1,3 glucan-type polysaccharide.
    Type: Grant
    Filed: September 23, 1991
    Date of Patent: October 27, 1992
    Inventor: Walter B. Davis
  • Patent number: 4992265
    Abstract: A hair care composition comprising at least 1,000 IUg.sup.-1 of an ester of retinol in a topically acceptable carrier is useful for increasing the diameter of growing hair.
    Type: Grant
    Filed: February 23, 1989
    Date of Patent: February 12, 1991
    Assignee: Beecham Group p.l.c.
    Inventors: Walter B. Davis, Margaret D. Batt, Benjamin D. Ridge