Abstract: A crushable ceramic heater core for an electric heater device which has a cylinder-like body of crushable ceramic material and grooves along the periphery of the body, the grooves being key shaped and adapted to receive a conductive pin in a groove. The invention also includes an electric heater device where such a core has been wound with heater wire and the conductive pin has been inserted in a core groove in contact with the wire, and the wire wound core has been installed in a sheath which has been filled with electoral insulating material. The sheath and its contents are swaged to create a compacted unitary heater assembly. The invention also includes the process for making the wire wound grooved core having a conductive pin therein in contact with the wire winding, and a method for making a heating device having such a core and which has been compacted to a theoretical density. The heater assembly and the method may also include installation of temperature sensing devices.

Abstract: A crushable ceramic heater core for an electric heater device which has a cylinder-like body of crushable ceramic material and grooves along the periphery of the body, the grooves being key shaped and adapted to receive a conductive pin in a groove. The invention also includes an electric heater device where such a core has been wound with heater wire and the conductive pin has been inserted in a core groove in contact with the wire, and the wire wound core has been installed in a sheath which has been filled with electoral insulating material. The sheath and its contents are swaged to create a compacted unitary heater assembly. The invention also includes the process for making the wire wound grooved core having a conductive pin therein in contact with the wire winding, and a method for making a heating device having such a core and which has been compacted to a theoretical density. The heater assembly and the method may also include installation of temperature sensing devices.

Abstract: A crushable ceramic heater core for an electric heater device which has a cylinder-like body of crushable ceramic material and grooves along the periphery of the body, the grooves being key shaped and adapted to receive a conductive pin in a groove. The invention also includes an electric heater device where such a core has been wound with heater wire and the conductive pin has been inserted in a core groove in contact with the wire, and the wire wound core has been installed in a sheath which has been filed with electrical insulting material. The sheath and its contents are swaged to create a compacted unitary heater assembly. The invention also includes the process for making the wire wound\grooved core having a conductive pin therein in contact with the wire winding, and a method for making a heating device having such a core and which has been compacted to a theoretical density. The heater assembly and the method may also include installation of temperature sensing devices.

Abstract: A crushable ceramic heater core for an electric heater device which has a cylinder-like body of crushable ceramic material and grooves along the periphery of the body, the grooves being key shaped and adapted to receive a conductive pin in a groove. The invention also includes an electric heater device where such a core has been wound with heater wire and the conductive pin has been inserted in a core groove in contact with the wire, and the wire wound core has been installed in a sheath which has been filed with electoral insulting material. The sheath and its contents are swaged to create a compacted unitary heater assembly. The invention also includes the process for making the wire wound grooved core having a conductive pin therein in contact with the wire winding, and a method for making a heating device having such a core and which has been compacted to a theoretical density. The heater assembly and the method may also include installation of temperature sensing devices.

Abstract: The present invention provides a swaged cartridge heating element with a substantially polygonal cross-section. The present invention also provides a method for making such a cartridge. In one embodiment, the cross-section is a square or a rectangular cross-section. In another embodiment the square or rectangular cartridges are bent into other heating configurations.

Abstract: A formed integral heated molding torpedo device for maintaining at a controlled elevated temperature material passing over an exposed surface of the device which has an integral casing containing a resistance wire wound core embedded in heat transfer electrical insulation material, with leads connecting the wire wound core to a source of power exiting from one end of the torpedo device, wherein the torpedo device is bent so that its heat transfer surface is arranged angularly to its end from which the leads exit. The invention also includes steps for making such a heated molding torpedo device.

Abstract: A formed integral heated molding torpedo device for maintaining at a controlled elevated temperature material passing over an exposed surface of the device which has an integral casing containing a resistance wire wound core embedded in heat transfer electrical insulation material, with leads connecting the wire wound core to a source of power exiting from one end of the torpedo device, wherein the torpedo device is bent so that its heat transfer surface is arranged angularly to its end from which the leads exit. The invention also includes steps for making such a heated molding torpedo device.