Abstract: A shaft adapted for connection to another shaft in a manner that transfers rotational movement is provided. The shaft bears a spline comprising a plurality of teeth. Each tooth has a profile that enhances surface contact between the shaft and a second shaft, thereby leading to enhanced fit between the shafts. Each tooth includes a top surface and first and second sides. Each of the first and second sides has a straight portion disposed between top and bottom transition regions. In a preferred embodiment, the length of each straight portion is between approximately 0.6 and 0.9 times the overall length of the appropriate side. Also, the pitch diameter of the shaft is preferably between 0.8 and 0.97 times the outer diameter of the shaft. The width of each tooth is preferably between approximately 2 and 5 times the wall thickness of the shaft.

Abstract: A shaft adapted for connection to another shaft in a manner that transfers rotational movement is provided. The shaft bears a spline comprising a plurality of teeth. Each tooth has a profile that enhances surface contact between the shaft and a second shaft, thereby leading to enhanced fit between the shafts. Each tooth includes a top surface and first and second sides. Each of the first and second sides has a straight portion disposed between top and bottom transition regions. In a preferred embodiment, the length of each straight portion is between approximately 0.6 and 0.9 times the overall length of the appropriate side. Also, the pitch diameter of the shaft is preferably between 0.8 and 0.97 times the outer diameter of the shaft. The width of each tooth is preferably between approximately 2 and 5 times the wall thickness of the shaft.

Abstract: A vehicle driveshaft 10 having first and second splined members 12,16 which are manufactured of aluminum, which are anodized, and which respectively include relatively long and wide respective spline portions 14, 18, thereby cooperatively forming a relatively stiff driveshaft 10.

Abstract: A driveshaft assembly includes a male shaft and a female shaft slidably engaged with the male shaft. The shafts absorb energy during axial deformation of the driveshaft while substantially maintaining radial alignment of the male and female shafts.