Abstract: A composite radius filler for filling a void space in a skin-stiffener transition assembly, comprising a plurality of rod-shaped roving bundles that are compressed into a predetermined cross sectional radius filler shape, wherein at least one rod-shaped roving bundle of the plurality of rod-shaped roving bundles is twisted around its longitudinal axis. The invention is further related to a method of producing a rod-shaped roving bundle for a composite radius filler.

Abstract: A skin-stiffener transition assembly (1) with a skin (4) and two L-shaped fiber-reinforced fabric preforms (2, 3) for a flange and a composite gusset filler (5) integrated between said skin (4) and said two L-shaped fiber-reinforced fabric preforms (2, 3). The skin (4) comprises two separate skin layers (7, 8) and the flange comprises a flange layer (6), each of said skin layers (7, 8) and said flange layer (6) being provided with cut outs (9, 10) along one side. Said skin layers (7, 8) and the flange layer (6) are attached to the composite gusset filler (5) with at least one of its cut-outs (9, 10) to one side of the essentially polygonal cross section of the composite gusset filler (5) and with at least one of its adjacent cut-outs (9, 10) to another side of the essentially polygonal cross section of the composite gusset filler (5).

Abstract: A skin-stiffener transition assembly (1) with a skin (4) and two L-shaped fiber-reinforced fabric preforms (2, 3) for a flange and a composite gusset filler (5) integrated between said skin (4) and said two L-shaped fiber-reinforced fabric preforms (2, 3). The skin (4) comprises two separate skin layers (7, 8) and the flange comprises a flange layer (6), each of said skin layers (7, 8) and said flange layer (6) being provided with cut outs (9, 10) along one side. Said skin layers (7, 8) and the flange layer (6) are attached to the composite gusset filler (5) with at least one of its cut-outs (9, 10) to one side of the essentially polygonal cross section of the composite gusset filler (5) and with at least one of its adjacent cut-outs (9, 10) to another side of the essentially polygonal cross section of the composite gusset filler (5).

Abstract: An impact-absorbing, load-limiting connection device includes a first connection structure, a second connection structure, a guiding mechanism, and at least one impact-absorbing, load-limiting sacrificial element disposed between the first and second connection structure. At least one of the first and second connection structures is moveable with respect to the other in a predetermined direction of movement corresponding to an anticipated main impact direction. The guiding mechanism is configured to guide at least one of the first and second connection structures along the direction of movement and includes at least one transverse force-absorbing guide element configured to absorb a force in a direction transverse to the direction of movement.

Abstract: An impact-absorbing, load-limiting connection device includes a first connection structure, a second connection structure, a guiding mechanism, and at least one impact-absorbing, load-limiting sacrificial element disposed between the first and second connection structure. At least one of the first and second connection structures is moveable with respect to the other in a predetermined direction of movement corresponding to an anticipated main impact direction. The guiding mechanism is configured to guide at least one of the first and second connection structures along the direction of movement and includes at least one transverse force-absorbing guide element configured to absorb a force in a direction transverse to the direction of movement.

Abstract: For producing a structural component of fiber-reinforced material by a resin transfer molding process, a preform unit is inserted in a form tool including upper and lower metal molds enclosing the perform unit therebetween, without a seal between the molds. The preform unit includes a resin-impregnatable and curable preform body of reinforcing fibers, and an envelope that encloses the preform body and includes an envelope sleeve and closures with valves at the two ends thereof. The sealed envelope is evacuated around the preform body through one valve, and resin is injected through the other valve. The envelope prevents resin discharge from the unsealed form tool during resin impregnation of the preform body.

Abstract: For producing a structural component of fiber-reinforced material by a resin transfer molding process, a preform unit is inserted in a form tool including upper and lower metal molds enclosing the preform unit therebetween, without a seal between the molds. The preform unit includes a resin-impregnatable and curable preform body of reinforcing fibers, and an envelope that encloses the preform body and includes an envelope sleeve and closures with valves at the two ends thereof. The sealed envelope is evacuated around the preform body through one valve, and resin is injected through the other valve. The envelope prevents resin discharge from the unsealed form tool during resin impregnation of the preform body.

Abstract: In order to attain a cost-effective manufacturing, suitable for large-scale production, in the case of a rail wheel, and, at the same time, a high degree of structural strength, whereby the wheel disk, which rigidly joins the wheel hub (4) with the wheel tire in a fibrous composite type of construction, is made of two external fibrous composite surface layers and a characteristically light inner core, which transmits shearing force, arranged between them, the inner core is composed, according to the invention, of ring segment-shaped, foam plastic-filled fibrous composite hollow cases (22), each consisting of web portions (28), running radially between the wheel hub and the wheel tire, arranged perpendicularly to the surface layers, with an intersecting fibrous orientation, slanted at an angle to the longitudinal direction of the sections, as well as profile side walls (30), formed in one piece, on the longitudinal edges of the web portions, with a continuous fibrous structure, each evenly bonded with the inne

Abstract: A hollow insert for a sandwich structure having at least one fixed head on a substantially hollow cylindrical shank with a bore through the shank, the head being eccentric relative to the shank, with a corresponding eccentricity of the opening of the bore of the shank in the head, the eccentricity securing the insert against rotation in the structure.

Abstract: In order to achieve in a truck for a track vehicle with an H-shaped truck frame which consists of a composite fiber structure serving the function of a primary spring, with two longitudinal beams connected to each other via transverse beams, a distribution of the loads of the truck frame suitable for composite fibers, the frame contains a torsion-elastic central plate member which couples the longitudinal beams to each other independently of the transverse beams, is designed in the truck plane as a frame stiffening element, is provided with load introduction points for the longitudinal and transverse support of the vehicle body and is designed as a bending-stiff composite fiber component for the transmission of longitudinal and transverse forces between the load introduction points and the longitudinal beams.

Abstract: In a bending load beam, in particular for the truck or bogie frames of rail vehicles, comprising a fiber composite structure relatively rigid at least in the center of the beam, elastic at the beam end sections, having an upper and a lower fiber cord fashioned as respective upper and lower flanges with the fiber oriented in the longitudinal direction of the beam and with a fiber composite core placed between the fiber cords to maintain their distance, the fiber composite core is composed of fiber composite load webs distributed lamellae-like over the width of the beam. The load webs are oriented in the longitudinal direction of the beam, form the boundaries of hollow chambers, and are bound into the upper and the lower fiber cords.

Abstract: A connecting element, such as a bearing shell, is secured to and end of an rticle of manufacture having a large length relative to its diameter, by a combination of fiber strands or belts forming at least one loop, the ends of which form slings or bights which are anchored to the article by the turns of an anchoring winding extending around the article and through the slings or bights. The loop with its slings or bights is made simultaneously with the formation of the anchoring winding. This type of operation is possible because the turns of the anchoring winding hold down the fiber strands or belts as they are doubled-up to form the loop, preferably endless loops.

Abstract: A bending spring or similar component made of fiber compound material is so onstructed that the stress on the fiber reinforcing strands is optimized while the stress on the matrix of resinous impregnating material is reduced. For this purpose fiber inserts divide the matrix of suitable binder material which holds unidirectionally extending reinforcing fibers embedded in the matrix. The fiber inserts have a main fiber orientation extending about radially to the longitudinal bending axis of the spring. The fiber inserts may comprise layers of fiber webbings, for example double layers, whereby the fiber orientation in one webbing may differ from the fiber orientation in the other webbing.