Abstract: An improved method is described for solvent casting ultrathin non-porous methylpentene polymer films. The casting solution comprises methylpentene polymer or a mixture thereof with organopolysiloxane-polycarbonate copolymer dissolved in a solvent system and is characterized by being able to spontaneously spread over the surface of the liquid casting substrate. In a preferred embodiment, large-area films less than 200 Angstroms in thickness may be repeatedly formed. The solidified films remain relatively free of tensile stress during formation. The casting solution is deposited in a narrow, longitudinally-extending defined region at the surface of the casting substrate. The surface area and perimeter of the defined region are enlarged over the surface of the casting substrate in a manner whereby the casting solution is moved relative to the casting substrate and, after desolvation, the polymer film formed remains stationary relative to the casting substrate and relatively free of tensile stress.

Abstract: Disclosed is an ultrathin permselective polyetherimide membrane having an average thickness of less than about 10 microns and formed of a polymeric composition comprising a polyetherimide prepared by reacting metaphenylenediamine and certain aromatic bis(ether anhydride)s. A gas separation process employing the membrane is also disclosed.

Abstract: A composite laminar membrane including a flexible microporous support layer and at least one ultrathin permeable nonporous polymeric membrane of 500 angstroms or less in thickness is prepared by a continuous process. A liquid substrate having a well in its upper surface is provided and polymer-containing casting solution is continuously supplied to the well to effect continuous solution spreading across the liquid surface. Solvent is removed and a web of the support material is continuously contacted with the resulting ultrathin membrane to continuously remove it upwardly from a region of the liquid surface. In a preferred embodiment, an additional well spaced from the removal region is employed for producing an additional membrane, which is continuously removed from its liquid surface in contiguous contact with the liquid-contact surface of the first membrane.

Abstract: An improved method is described for solvent casting ultrathin non-porous methylpentene polymer films. The casting solution comprises methylpentene polymer of a mixture thereof with organopolysiloxane-polycarbonate copolymer dissolved in a solvent system and is characterized by being able to spontaneously spread over the surface of the liquid casting substrate. In a preferred embodiment, large-area films less than 200 Angstroms in thickness may be repeatedly formed. The solidified films remain relatively free of tensile stress during formation. The casting solution is deposited in a narrow, longitudinally-extending defined region at the surface of the casting substrate. The surface area and perimeter of the defined region are enlarged over the surface of the casting substrate in a manner whereby the casting solution is moved relative to the casting substrate and, after desolvation, the polymer film formed remains stationary relative to the casting substrate and relatively free of tensile stress.

Abstract: A method is described for sealing pinholes and covering imperfections passing through a multi-layer membrane composite to be employed for conducting a gas separation process. The particular breaches through such composites that this invention is intended to deal with are those caused by the unavoidable presence of particles smaller than about 3000 A. By this method an additional ultrathin membrane of very flexible, permeable polymer material is applied over the outer surface of the membrane composite.