Abstract: Stretchable film laminates including a layer of elastomeric openwork, such as a plurality of elastic strands or an elastomeric mesh structure. The stretchable film laminates may include a film layer bonded to the layer of elastomeric openwork, with the film layer having cross-directional stretch and the laminate having a multi-phase stretchability profile. The stretchable film laminates may be made by extruding a film from a die, stretching the film, forming and stretching a layer of elastomeric openwork, conveying the stretched elastomeric openwork onto the film while the film is stretched, and passing the film and the elastomeric openwork through a nip. The invention also includes a machine capable of producing machine-direction, cross-direction, and biaxial stretch materials. The machine includes at least one extruder, at least one filament die and at least one film die both attached to the extruder(s), and at least one nip downstream of the extruder(s).

Abstract: High loft, low density nonwoven webs suitable for use in a variety of applications requiring strong fabric layers are produced by forming substantially continuous, spunbond, crimped, bicomponent fibers of crimpable, e.g., side by side or eccentric sheath/core (A/B) configuration which are unheated prior to collection. The fibers are then heated and cooled in the absence of impeding forces to achieve maximum crimp in the Z-direction and produce a web of lofted material of greater uniformity than attained with comparable material whose fibers are drawn by a heated process. The resultant nonwoven material can then be pattern bonded or laminated for additional strength without interfering with the desired loft of the low density nonwoven. The additionally strengthened nonwoven may then be further processed such as by lamination or the like to further increase its utility.

Abstract: Stretchable film laminates including a layer of elastomeric openwork, such as a plurality of elastic strands or an elastomeric mesh structure. The stretchable film laminates may include a film layer bonded to the layer of elastomeric openwork, with the film layer having cross-directional stretch and the laminate having a multi-phase stretchability profile. The stretchable film laminates may be made by extruding a film from a die, stretching the film, forming and stretching a layer of elastomeric openwork, conveying the stretched elastomeric openwork onto the film while the film is stretched, and passing the film and the elastomeric openwork through a nip. The invention also includes a machine capable of producing machine-direction, cross-direction, and biaxial stretch materials. The machine includes at least one extruder, at least one filament die and at least one film die both attached to the extruder(s), and at least one nip downstream of the extruder(s).

Abstract: An extensible laminate includes a sheet of an extensible nonwoven material that has a fabric side and a film side, a sheet of an elastomeric film, and an adhesive. The adhesive is applied to at least a portion of the film side of the extensible nonwoven material. The extensible nonwoven material is selectively attached to the elastomeric film by a plurality of intermittent adhesive bonds. The extensible nonwoven material is further selectively attached to the clastomeric film by a plurality of thermal point bonds. The intermittent adhesive bonds cover a greater percentage of an interfacial plane between the extensible nonwoven material and the elastomeric film material than the thermal point bonds. A process for making the extensible laminate is also disclosed.

Abstract: Disclosed herein is a liquid absorbent material that is particularly useful as a liner material for personal care absorbent articles such as diapers, training pants, incontinence garments, sanitary napkins, bandages and the like. The material contains a plurality of peaks across its surface at spaced-apart intervals separated by channels. Disposed within the peaks is a liquid absorbing material capable of absorbing body exudates and liquids in general. Due to the materials and the nature of the construction of the present invention, when used as a liner material for personal care absorbent articles such as diapers, it tends to reduce the total surface area in contact with the infant's skin and it also provides a plurality of air channels within the diaper from the front waistband to the back waistband of the diaper thereby providing a path for increased air circulation.

Abstract: There is provided a laminate having at least one layer of meltblown elastic fibers bonded on either side with a layer of soft non-elastic fibers of greater than 7 microns in average diameter. The laminate has a drape stiffness less than half of a similar fabric having a layer of meltblown non-elastic fibers in place of the layer of meltblown elastic fibers.

Abstract: There is provided a fully elastic, breathable, barrier fabric comprising a nonwoven web layer of fibers of less than 40 microns in average diameter, where the web has a hydrohead of at least 10 mbar, a Frazier Permeability of at least 100 CFM, a basis weight of less than 68 gsm and which is made from an elastic polymer. If the fabric is a laminate it may be an SMS, SBL or NBL laminate. This fabric is particularly well suited to use as a containment flap for personal care products such as diapers, incontinence products and feminine hygiene products and in infection control products.

Abstract: A 3-dimension thermoformed bicomponent fiber nonwoven material comprising a lofty bicomponent material layer forming a plurality of peaks separated from one another by channels and having a basis weight in the range of about 0.5 to 7.0 ounces per square yard. The bicomponent material layer comprises a structural component and a heat activatable adhesive component suitable for thermoforming. Also disclosed are various configurations of this material suitable for use in absorbent personal care articles such as sanitary napkins, disposable diapers, incontinent-care pads and the like.

Abstract: Disclosed herein a personal care absorbent product which when first insulted, has a high initial surface moisture value which is maintained for several minutes but then, after a short period of time, drops to a lower value. As a result, the product has an initial "wet" feel but quickly changes to a drier feel so as to provide more comfort.

Abstract: There is provided a fully elastic, breathable, barrier fabric comprising a nonwoven web layer of fibers, where the web has a hydrohead of at least 4 mbar, a basis weight of less than 68 gsm and which is made from an elastic polyolefin. If the fabric is a laminate it may be an SMS, SBL or NBL laminate. This fabric is particularly well suited to use as a containment flap for personal care products such as diapers, incontinence products and feminine hygiene products and in infection control products. The fabric may also be used as a liner in personal care products.

Abstract: A reusable dispenser and a plurality of disposable mitt wipes contained therein. The dispenser includes a tub body having a tub interior and a tub opening, a lid member joined to the tub body and being movable between a closed position and an open position, a sealing means between the lid member and the tub body, and a positive latching device for latching the lid member to the tub body. The lid member includes a replaceable access strip member that permits the mitt wipes to be dispensed one at a time, and is replaceable to close and seal the opening.

Abstract: An elastic nonwoven web is formed from elastic fibers composed of a blend of (1) a styrene-poly(ethylene-propylene)-styrene thermoplastic elastomeric block copolymer or a mixture of a styrene-poly(ethylene-propylene)-styrene elastomeric block copolymer and a styrene-poly(ethylene-butylene)-styrene elastomeric block copolymer, and (2) a tackifying resin in which the elastic nonwoven web has a stress relaxation of less than about 30 percent. The blend used to form the elastic nonwoven web and/or elastic fibers may also include a polyolefin and an extending oil.

Abstract: An elastic nonwoven web is formed from elastic fibers composed of a blend of (1) a styrene-poly(ethylenepropylene)-styrene thermoplastic elastomeric block copolymer or a mixture of a styrene-poly(ethylenepropylene)-styrene elastomeric block copolymer and a styrene-poly(ethylene-butylene)-styrene elastomeric block copolymer, and (2) a tackifying resin in which the elastic nonwoven web has a stress relaxation of less than about 30 percent. The blend used to form the elastic nonwoven web and/or elastic fibers may also include a polyolefin and an extending oil.

Abstract: A composite elastic material having a stress relaxation of less than about 30 percent is composed of at least one elastic sheet formed from a blend of (1) a styrene-poly(ethylene-propylene)-styrene thermoplastic elastomeric block copolymer or a mixture of styrene-poly(ethylene-propylene)-styrene and styrene-poly(ethylene-butylene)-styrene elastomeric block copolymers, and (2) a tackifying resin. The blend may also include a polyolefin and/or an extending oil. The elastic sheet is joined to at least one gatherable layer at spaced-apart locations in which the gatherable layer is gathered between the spaced-apart locations so that the composite material is elastic.

Abstract: A laminate which is elastic in at least one direction, includes an elastic sheet having at least one nonelastic nonwoven web joined thereto at least at two areas. The nonelastic web is gathered between the two areas. The sheet is formed from an aromatic polyetherurethane and the nonelastic nonwoven web includes spunlaced hydraulically entangled polyester fibers. The nonelastic nonwoven web may also include rayon or wood pulp fibers.

Abstract: The instrument operating time recorder (10) is attached to host instrument (12) and includes a frequency divider (14) for counting line voltage transitions during power-on time and to generate a binary output for a prescaler (20). Prescaler (20) divides by a predetermined value set to the frequency of the host instrument and generates a signal for a digital decoder (24) the output of which can be applied to the readout or display (26).