Patents by Inventor Warren Thomas Lay

Warren Thomas Lay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8800690
    Abstract: A down-the-hole drill hammer is provided that includes a housing, a solid core piston mounted within the housing, a seal located between the solid core piston and the housing, and a backhead configured to exhaust working fluid volumes about a proximal end of the DHD hammer. The backhead includes a check valve assembly having a plug seal that can be moved to a closed seal position by gravity. A DHD hammer having a segmented chuck assembly is also provided. The segmented chuck assembly includes a plurality of chuck segments forming a cylindrical chuck assembly.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: August 12, 2014
    Assignee: Center Rock Inc.
    Inventors: Leland H. Lyon, Warren Thomas Lay
  • Patent number: 8631884
    Abstract: A pressure reversing valve for a down-the-hole percussive drilling (“DHD”) apparatus has a first valve pressure surface, a second valve pressure surface and a third valve pressure surface. The first valve pressure surface engages an internal surface of a housing of the DHD hammer. The second valve pressure surface is in communication with a high pressure port of the DHD hammer. The third valve pressure surface is in communication with a passageway that extends through a distributor within the DHD hammer. The valve also includes a valve passageway that extends through the valve and which is in communication with a first volume of the DHD hammer. The first volume is formed by surfaces of the distributor and the third valve pressure surface.
    Type: Grant
    Filed: June 4, 2010
    Date of Patent: January 21, 2014
    Assignee: Center Rock Inc.
    Inventors: Leland H. Lyon, Warren Thomas Lay
  • Patent number: 8622152
    Abstract: A down-the-hole drill hammer having a housing, a backhead and a tubular sliding check valve assembly that includes a distal end, a threaded male proximal end, a supply inlet and an exhaust port. The exhaust port communicates between an interior of the backhead and an exterior of the backhead. The tubular sliding check valve assembly includes a distributor, a sliding valve, and a biasing member. The distributor has a central opening extending through the distributor, an aperture extending through the distributor, and an exhaust gallery. The sliding valve is slidable along the central opening. The biasing member biases the sliding valve to a closed position.
    Type: Grant
    Filed: October 21, 2010
    Date of Patent: January 7, 2014
    Assignee: Center Rock Inc.
    Inventors: Leland H. Lyon, Warren Thomas Lay
  • Patent number: 8439135
    Abstract: A down-the-hole drill hammer assembly includes a casing, a drill stem, a drilling lug segment and a pilot drill bit is provided. The drill stem is housed within the casing and includes an abutment surface. The drilling lug segment is slidably engaged with a distal end of the drill stem and movable between an initial configuration and an extended configuration. The drilling lug segment includes a proximal end engageable with the abutment surface of the drilling lug segment. The drill stem is movable between first and second positions within the pilot drill bit. In moving to the second position, the drill stem slidingly engages the drilling lug segment and moves the drilling lug segment to the extended configuration.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: May 14, 2013
    Assignee: Center Rock Inc.
    Inventors: Leland H. Lyon, Warren Thomas Lay
  • Publication number: 20120006598
    Abstract: A down-the-hole drill hammer having a housing, a backhead and a tubular sliding check valve assembly that includes a distal end, a threaded male proximal end, a supply inlet and an exhaust port. The exhaust port communicates between an interior of the backhead and an exterior of the backhead. The tubular sliding check valve assembly includes a distributor, a sliding valve, and a biasing member. The distributor has a central opening extending through the distributor, an aperture extending through the distributor, and an exhaust gallery. The sliding valve is slidable along the central opening. The biasing member biases the sliding valve to a closed position.
    Type: Application
    Filed: October 21, 2010
    Publication date: January 12, 2012
    Applicant: CENTER ROCK INC.
    Inventors: Leland H. LYON, Warren Thomas LAY
  • Publication number: 20110297447
    Abstract: A pressure reversing valve for a down-the-hole percussive drilling (“DHD”) apparatus has a first valve pressure surface, a second valve pressure surface and a third valve pressure surface. The first valve pressure surface engages an internal surface of a housing of the DHD hammer. The second valve pressure surface is in communication with a high pressure port of the DHD hammer. The third valve pressure surface is in communication with a passageway that extends through a distributor within the DHD hammer. The valve also includes a valve passageway that extends through the valve and which is in communication with a first volume of the DHD hammer. The first volume is formed by surfaces of the distributor and the third valve pressure surface.
    Type: Application
    Filed: June 4, 2010
    Publication date: December 8, 2011
    Applicant: CENTER ROCK, INC.
    Inventors: Leland H. LYON, Warren Thomas LAY
  • Publication number: 20110240373
    Abstract: A down-the-hole drill hammer assembly includes a casing, a drill stem, a drilling lug segment and a pilot drill bit is provided. The drill stem is housed within the casing and includes an abutment surface. The drilling lug segment is slidably engaged with a distal end of the drill stem and movable between an initial configuration and an extended configuration. The drilling lug segment includes a proximal end engageable with the abutment surface of the drilling lug segment. The drill stem is movable between first and second positions within the pilot drill bit. In moving to the second position, the drill stem slidingly engages the drilling lug segment and moves the drilling lug segment to the extended configuration.
    Type: Application
    Filed: April 1, 2011
    Publication date: October 6, 2011
    Applicant: CENTER ROCK, INC.
    Inventors: Leland H. LYON, Warren Thomas LAY
  • Publication number: 20100059284
    Abstract: A down-the-hole drill hammer is provided that includes a housing, a solid core piston mounted within the housing, a seal located between the solid core piston and the housing, and a backhead configured to exhaust working fluid volumes about a proximal end of the DHD hammer. The backhead includes a check valve assembly having a plug seal that can be moved to a closed seal position by gravity. A DHD hammer having a segmented chuck assembly is also provided. The segmented chuck assembly includes a plurality of chuck segments forming a cylindrical chuck assembly.
    Type: Application
    Filed: November 18, 2009
    Publication date: March 11, 2010
    Applicant: CENTER ROCK, INC.
    Inventors: Leland H. LYON, Warren Thomas LAY
  • Patent number: 6799641
    Abstract: A fluid channeling device is for a percussive drill including a casing having an interior space, drive and valve chambers defined within the interior space, a piston disposed within the casing and having an upper end disposeable within the drive chamber and a longitudinal through-bore, and a valve for controlling flow into the drive chamber. The device includes a first member partially disposed within the drive chamber so as to extend into the piston bore when the piston end is within the drive chamber. The first member has an outer surface, an interior space and one or more ports extending between the outer surface and interior space and fluidly connectable with the drive chamber. A second member is disposed within the first member interior and has a passage fluidly connected with the valve chamber and fluidly connectable with the port(s) to establish fluid communication between the drive and valve chambers.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: October 5, 2004
    Assignee: Atlas Copco AB
    Inventors: Leland H. Lyon, Warren Thomas Lay, Jeffrey P. White
  • Patent number: 6474910
    Abstract: A rockbolt assembly for securement within a borehole generally comprising a rockbolt, an anchor, a hollow tube assembly, a faceplate and a nut. The rockbolt has a threaded free end and a second end associated with the anchor. The hollow tube assembly has open first and second ends and an internally extending threaded portion configured to engage the rockbolt. The threaded portion is positioned between the ends with respective first and second tube areas defined on opposite sides thereof. At least one channel is defined in the tube assembly and extends from one tube area to the other such that a continuous passage traversing the threaded portion is defined between the ends of the tube assembly. The nut engages the tube assembly and the faceplate such that tightening of the nut about the tube assembly is translated through the rockbolt to cause engagement of the anchor.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: November 5, 2002
    Assignee: Ingersoll-Rand Company
    Inventor: Warren Thomas Lay
  • Publication number: 20010046418
    Abstract: A rockbolt assembly for securement within a borehole generally comprising a rockbolt, an anchor, a hollow tube assembly, a faceplate and a nut. The rockbolt has a threaded free end and a second end associated with the anchor. The hollow tube assembly has open first and second ends and an internally extending threaded portion configured to engage the rockbolt. The threaded portion is positioned between the ends with respective first and second tube areas defined on opposite sides thereof. At least one channel is defined in the tube assembly and extends from one tube area to the other such that a continuous passage traversing the threaded portion is defined between the ends of the tube assembly. The nut engages the tube assembly and the faceplate such that tightening of the nut about the tube assembly is translated through the rockbolt to cause engagement of the anchor.
    Type: Application
    Filed: April 12, 2001
    Publication date: November 29, 2001
    Inventor: Warren Thomas Lay
  • Patent number: D656974
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: April 3, 2012
    Assignee: Center Rock Inc.
    Inventors: Leland H. Lyon, Warren Thomas Lay