Abstract: A fiber optic cable having at least one optical fiber component disposed within at least one retention area of a support member. The support member including a metallic or dielectric material having the retention area disposed generally helically relative to a longitudinal axis of the cable. The cable also includes an interfacial layer between an outer surface of the support member and a cable jacket substantially surrounding the support member. The cable can include a cushioning zone adjacent the optical fiber component, and/or a water-blocking component between an outer surface of the support member and the cable jacket. The support member can have at least one bendable tab for at least partially covering the retention area.

Abstract: A fiber optic cable having at least one optical fiber component disposed within at least one retention area of a support member. The support member including a metallic or dielectric material having the retention area disposed generally helically relative to a longitudinal axis of the cable. The cable also includes an interfacial layer between an outer surface of the support member and a cable jacket substantially surrounding the support member. The cable can include a cushioning zone adjacent the optical fiber component, and/or a water-blocking component between an outer surface of the support member and the cable jacket. The support member can have at least one bendable tab for at least partially covering the retention area.

Abstract: Cables and an apparatus and methods for making cables having at least one messenger section, transmission sections, and at least two series of connecting webs. At least one series of webs can be intermittently formed. The messenger section can include a messenger wire for supporting the cable, and the transmission sections can include electrical/electronic and/or optical transmission components.

Abstract: Cables and an apparatus and methods for making cables having at least one messenger section, transmission sections, and at least two series of connecting webs. At least one series of webs can be intermittently formed. The messenger sectioncan include a messenger wire for supporting the cable, and the transmission sections can include electrical/electronic and/or optical transmission components.

Abstract: A mark sensor and methods for detecting a core mark disposed on a fiber optic cable core having a core receiving area for receiving the fiber optic cable core. The mark sensor includes emitter/receiver sensor devices that can be disposed about the core receiving area for observing a portion of the core for detecting the core mark. The mark sensor can include a sensor positioning system for moving the sensors relative to the core receiving area. The sensor positioning system is operative to move the sensors upon insertion of the cable core in the core receiving area. The sensor positioning system can include a linkage to another mark sensor for transmitting sensor motion to the other mark sensor. Alternatively, the mark sensor can include stationary sensors that sweep the core with radiation, for example, a bar code reader. Methods for using the foregoing sensors can result in the direct or offset marking of reverse oscillation of lay areas in a fiber optic cable.

Abstract: A fiber optic cable is provided that includes a plurality of lengthwise extending, non-jacketed bundles of optical fibers and a cable jacket surrounding the bundles of optical fibers. Each bundle of optical fibers may include a binder, such as a binder thread, for maintaining the integrity of the bundle. The binder may include, for example, a binder thread formed of an air entangled, textured, continuous multi-filament thread. The fiber optic cable may also include a separation element for preventing adhesion between the bundles of optical fibers and the cable jacket without having to separately jacket each bundle of optical fibers.

Abstract: A fiber optic cable product is provided that includes a strength member and an elongate cable core surrounding and mechanically coupled to the strength member. The cable core defines a number of lengthwise extending slots for receiving optical fibers and a number of voids proximate the strength member that also typically extend lengthwise therethrough. The fiber optic cable product is therefore relatively lightweight and flexible. In order to insure that the mechanical properties of the fiber optic cable product are uniform, the cable core typically defines the voids in a generally symmetrical manner about the central strength member. A method and an apparatus for extruding a fiber optic cable product that includes a cable core defining a plurality of voids are also disclosed.

Abstract: A self-supporting fiber optic cable includes messenger and carrier sections and at least one interconnecting web. The messenger section includes at least one support member and a protective jacket. The carrier section includes a tube, at least one optical fiber disposed within the tube, and a jacket. In order to protect the optical fiber from tensile forces and to facilitate mid-span access, the carrier section can have an overlength. In order to accommodate the overlength, the web can include a plurality of intermittent webs that permit the carrier section to bend. The carrier section can also include at least one strength member. The at least one strength member is preferably positioned in a reference plane that also generally extends through the messenger section, the carrier section and the web. By appropriately positioning the strength members relative to the tube, the carrier section preferentially bends in a plane generally orthogonally disposed to the reference plane.

Abstract: A mark sensor and methods for detecting a core mark disposed on a fiber optic cable core having a core receiving area for receiving the fiber optic cable core. The mark sensor includes emitter/receiver sensor devices that can be disposed about the core receiving area for observing a portion of the core for detecting the core mark. The mark sensor can include a sensor positioning system for moving the sensors relative to the core receiving area. The sensor positioning system is operative to move the sensors upon insertion of the cable core in the core receiving area. The sensor positioning system can include a linkage to another mark sensor for transmitting sensor motion to the other mark sensor. Alternatively, the mark sensor can include stationary sensors that sweep the core with radiation, for example, a bar code reader. Methods for using the foregoing sensors can result in the direct or offset marking of reverse oscillation of lay areas in a fiber optic cable.

Abstract: A mark sensor and methods for detecting a core mark disposed on a fiber optic cable core having a core receiving area for receiving the fiber optic cable core. The mark sensor includes emitter/receiver sensor devices that can be disposed about the core receiving area for observing a portion of the core for detecting the core mark. The mark sensor can include a sensor positioning system for moving the sensors relative to the core receiving area. The sensor positioning system is operative to move the sensors upon insertion of the cable core in the core receiving area. The sensor positioning system can include a linkage to another mark sensor for transmitting sensor motion to the other mark sensor. Alternatively, the mark sensor can include stationary sensors that sweep the core with radiation, for example, a bar code reader. Methods for using the foregoing sensors can result in the direct or offset marking of reverse oscillation of lay areas in a fiber optic cable.

Abstract: An apparatus and method for making a self-supporting fiber optic cable (40) having a messenger section (42) and a core section (44). The messenger section (42) and core section (44) include a jacket (47) that are interconnected by a series of webs (48) spaced by longitudinal gaps. The core section (44) includes a slotted core (45) having at least one slot with at least one optical fiber ribbon (46). Jacket (47) includes a substantially uniform cross sectional thickness. A method of making self-supporting fiber optic cable (40) comprises the steps of drawing the messenger wire (43) and the core (45) through a melt cavity including a molten jacketing material therein. Messenger section (42) and core section (44) are then defined by coating the messenger wire and the core with the molten jacketing material. Webs (48) are formed intermittently between the messenger and core sections (42,44).

Abstract: Apparatus and method for making a self-supporting type fiber optic cable (10) having a messenger section (12) and a core section (14) connected by a web (18). An exemplary apparatus (20) includes a cable core tensioning apparatus (30), a messenger wire tensioning apparatus (40), and a cable tensioning apparatus (60). The cable tensioning apparatus (60) includes a messenger tensioner (61) having a profile with a tensioning recess (62) and a clearance recess (64). The tensioning recess (62) being operative to grip and to thereby apply tension to the messenger section (12), and the clearance recess (64) essentially frictionlessly accommodating the formation of undulations in the core section (14). In an exemplary method the undulations are formed in the core section as the cable progresses through tensioning apparatus (60) by maintaining an essentially decoupled relationship between the core section (14) and the clearance section (64) of the tensioning apparatus (60).

Abstract: A calibration apparatus and method for making a grooved plastic spacer for a slotted core telecommunications cable. The method includes attaching a calibration apparatus having helically shaped calibration members to an extrusion die. The calibration members are inserted into respective grooves of the spacer so that, as the spacer exits from the die, the calibration members maintain the shape of the grooves until the spacer is sufficiently cooled.

Abstract: A slotted core telecommunications cable includes a spacer made of plastic having a melt flow index equal to or greater than 0.65 g/10 min. Each spacer rib has a longitudinally extending base between adjacent groove corners whose thickness does not exceed about 1.3 mm.

Abstract: A machine for incorporating filament(s) into a fiber optic cable, e.g. a fly-off type strander (20). Strander (20) includes a frame (22) and a carriage (30) rotatably mounted to the frame. Carriage (30) includes filament packages (50) respectively mounted on fixed arbors (38) in protective barrels (33). For the prevention of snagging of the filaments on the packages, each barrel includes a respective filament guard (35) adjacent to or against which respective packages (50) are disposed. Each package (50) includes a respective filament tensioner (40) mounted to carriage (30) for tensioning a respective filament (52). As tensioners (40) are generally parallel to the axis of rotation of carriage (30), loosening or tightening of tensioner (40) during rotation of carriage (30) is avoided, whereby filaments (52) are firmly wrapped about a cable component at a controlled tension and an optimal speed.

Abstract: An apparatus and method for making a grooved plastic spacer for a slotted core type telecommunications cable includes a helically shaped calibration member inserted into each groove after extrusion of the spacer to maintain the shape of the groove until it is sufficiently cooled. A telecommunications cable made according to the method includes a spacer made of plastic having a melt flow index equal to or greater than 0.65 g/10 min.

Abstract: Disclosed is a tube holding optical fibers or optical ribbons, the tube having indentations in its inner and outer surfaces. The indentations are adjacent to better enable opening of the tube to gain access to the ribbons.