Patents by Inventor Wataru Kagohashi

Wataru Kagohashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120261269
    Abstract: A process for production of polysilicon and silicon tetrachloride is provided in which a raw material that is supplied stably and is available at low cost can be used, chlorination reaction can be smoothly promoted, impurities generated after chlorination reaction can be controlled, and production efficiency is superior in a polysilicon producing step. The process includes a step of chlorination in which a granulated body consisting of silicon dioxide and carbon-containing material is chlorinated to generate silicon tetrachloride, a step of reduction in which silicon tetrachloride is reduced by a reducing metal to generate polysilicon, and a step of electrolysis in which chloride of the reducing metal by-produced in the reduction step is molten salt-electrolyzed to generate the reducing metal and chlorine gas.
    Type: Application
    Filed: December 22, 2010
    Publication date: October 18, 2012
    Inventors: Wataru Kagohashi, Matsuhide Horikawa, Kohsuke Kakiuchi
  • Patent number: 7261761
    Abstract: A metallic nickel powder exhibits superior oxidation behavior and sintering behavior in a process for production of a multilayer ceramic capacitor, and as a result, can prevent delamination, a process for production of the metallic powder is provided. The metallic nickel powder is treated with a carbonic acid water solution. The metallic nickel powder has an average particle diameter of not more than 1.0 ?m, oxygen content in a range of from 0.3 to 2.0 wt %, and oxide layer having a thickness in a range of from 2 to 10 nm over the entire surface. In the process for production of the metallic nickel powder, the powder is treated with a carbonic acid water solution and is heated in an oxidizing atmosphere.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: August 28, 2007
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Wataru Kagohashi, Mitsugu Yoshida
  • Publication number: 20050268992
    Abstract: A metallic nickel powder exhibits superior oxidation behavior and sintering behavior in a process for production of a multilayer ceramic capacitor, and as a result, can prevent delamination, a process for production of the metallic powder is provided. The metallic nickel powder is treated with a carbonic acid water solution. The metallic nickel powder has an average particle diameter of not more than 1.0 ?m, oxygen content in a range of from 0.3 to 2.0 wt %, and oxide layer having a thickness in a range of from 2 to 10 nm over the entire surface. In the process for production of the metallic nickel powder, the powder is treated with a carbonic acid water solution and is heated in an oxidizing atmosphere.
    Type: Application
    Filed: July 18, 2003
    Publication date: December 8, 2005
    Inventors: Wataru Kagohashi, Mitsugu Yoshida
  • Publication number: 20050217428
    Abstract: Raw metal is intermittently and continuously charged into a chlorination furnace, the raw metal and chlorine gas are reacted in the chlorination furnace to continuously generate metal chloride vapor, and the metal chloride vapor and hydrogen gas are reacted in a reduction furnace to continuously obtain metallic powder. Furthermore, the chlorination furnace in which the chlorination reaction is proceeding is weighed, and the charged amount of the raw metal to the chlorination furnace is controlled depending on the weighing result.
    Type: Application
    Filed: May 19, 2003
    Publication date: October 6, 2005
    Inventors: Wataru Kagohashi, Takuya Miyagi
  • Patent number: 6863708
    Abstract: Metal chloride vapor and reducing gas are brought into contact to form metallic powder, the metallic powder is washed in carbonic acid aqueous solution, and the metallic powder is classified in a liquid phase. In this way, metallic powder, such as nickel powder, in which the content of chloride components is extremely small and the coarse particle content is small, can be efficiently produced.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: March 8, 2005
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Wataru Kagohashi, Mitsugu Yoshida, Tsuyoshi Asai
  • Publication number: 20030159281
    Abstract: Metal chloride vapor and reducing gas are brought into contact to form metallic powder, the metallic powder is washed in carbonic acid aqueous solution, and the metallic powder is classified in a liquid phase. In this way, metallic powder, such as nickel powder, in which the content of chloride components is extremely small and the coarse particle content is small, can be efficiently produced.
    Type: Application
    Filed: February 5, 2003
    Publication date: August 28, 2003
    Inventors: Wataru Kagohashi, Mitsugu Yoshida, Tsuyoshi Asai
  • Patent number: 6372015
    Abstract: A process for production of metallic powder comprising contacting a metallic chloride gas with a reductive gas in a temperature range for a reducing reaction to form a metallic powder and subsequently contacting the metallic powder with an inert gas such as nitrogen gas to cool the powder, wherein the rate of cooling is 30° C. or more for temperatures from the temperature range for the reducing reaction to a temperature of 800°C. or less. The metallic powder is rapidly cooled, which results in suppression of agglomeration of particles in the metallic powder and the growth of secondary particles. Growth of particles of a metallic powder formed in a reduction process into secondary particles through agglomeration after the reduction process is suppressed, and a ultrafine metallic powder having a particle diameter of, for example, 1&mgr;m or less, can be reliably produced.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: April 16, 2002
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Tsuyoshi Asai, Hideo Takatori, Wataru Kagohashi
  • Patent number: 6352681
    Abstract: A process for production of a barium titanate powder, the process comprises adding an aqueous solution of a titanium compound and an aqueous solution of a barium compound and an alkali metal hydroxide into an alkaline solution under stirring, thereby contacting the aqueous solutions with each other while controlling the molar ratio of the titanium compound to the barium compound to be within the range of 0.8 to 1.2.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: March 5, 2002
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Matsuhide Horikawa, Hideki Sakai, Wataru Kagohashi
  • Patent number: 6284216
    Abstract: A barium titanate powder has an average particle size ranging from 0.1-1.0 &mgr;m, a CV value (standard deviation of the particle size/the average particle size) of the particle size distribution being 40% or less, and a zeta-potential ranging from −30 to −60 mV measured by a laser Doppler method using electrophoresis at pH 6.4. The barium titanate powder is presintered at a temperature ranging from 900 to 1200° C. The barium titanate powder has superior dispersion characteristics in slurrying, and is capable of partly inhibiting agglomeration of the barium titanate after sintering. It is therefore suitable as materials for dielectric layers of multilayer ceramic capacitors. In particular, the barium titanate has a sintered density of 95% or more of the theoretical density thereof, and the dielectric constant is 4000 or more.
    Type: Grant
    Filed: January 12, 2000
    Date of Patent: September 4, 2001
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Hideki Sakai, Matsuhide Horikawa, Wataru Kagohashi
  • Patent number: 6235077
    Abstract: Chlorine gas from a supply nozzle is mixed with the vapor of nickel chloride and the mixed gas is supplied from a supply nozzle into a hydrogen gas atmosphere in a reduction reactor at a reduction temperature of 900 to 1100° C. The volume of chlorine gas to be mixed versus the vapor of nickel chloride is adjusted to a ratio of 0.01 to 0.5 moles per mole of the vapor of nickel chloride. The particle size of the nickel powder can be controlled appropriately, and also, uniformity of particle size, smoothability of surfaces of particles, and sphericity can be improved.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: May 22, 2001
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Wataru Kagohashi, Tsuyoshi Asai, Hideo Takatori
  • Patent number: 6168752
    Abstract: A process for producing metallic powders a chlorination step for continuously producing chloride gas of metal by reacting metal with chlorine gas, and a reduction step for continuously reducing the metallic chloride gas by reacting the metallic chloride gas produced in the chlorination step with reducing gas. Regulating the feed rate of the chlorine gas can control the feed rate of the metallic chloride gas, whereby the particle diameters of produced metal powders can be stably controlled. Thus, the invention can make the particle diameters stable and arbitrarily control the diameters in the range of 0.1 to 1.0 &mgr;m.
    Type: Grant
    Filed: July 31, 1998
    Date of Patent: January 2, 2001
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Wataru Kagohashi, Takefumi Irie, Hideo Takatori